XIAO Wangqiang1, XU Zhanhao1, BIAN Hechuan2. Research on Lightweight of CNC Machine Tools Based on Particle Damping Technology. Aeronautical Manufacturing Technology, 2018, 61(11): 40-47.
With the development of CNC machine tools toward high-precision
high-speed and greening
the advantages of lightweight CNC machines become more and more obvious. Taking ZN-XK2840 CNC gantry boring and milling machine as an example
this paper presents a lightweight design method of CNC machine tools based on particle damping technology. Firstly
the static property of the conventional CNC machine tool structure is analyzed by finite element method
the wall thickness is optimized
and the static property of the lightweight machine tool structure is analyzed to ensure that the maximum deformation and strength meet the requirements. Then analyze the dynamic property of conventional CNC machine tools such as modal characteristics
harmonic response. The particle damping technology can effectively reduce the vibration of the machine tool structure in the vibration transfer path. In this paper
through the establishment of particle system-gantry milling machine dynamics model
using discrete elemental dynamics software developed by ourselves to analyze the dynamic property of the machine tool with particle damper installed. By comparing with the dynamic property of conventional machine tools
it is found that the dynamic property of lightweight machine tool is better than conventional machine tools. According to the lightweight design
the gantry boring and milling machine with particle damper is installed. The acceleration amplitude and displacement amplitude are measured during the idling and milling process
which are all smaller than the conventional machine tools. Its weight is 53.8% lower than similar products