FANG Zhenlong. Study on Edge Collapse Area of Glass Ceramic Inner Hole in Rotary Ultrasonic Grinding[J]. Aeronautical Manufacturing Technology, 2022, 65(12): 105-111.
FANG Zhenlong. Study on Edge Collapse Area of Glass Ceramic Inner Hole in Rotary Ultrasonic Grinding[J]. Aeronautical Manufacturing Technology, 2022, 65(12): 105-111. DOI: 10.16080/j.issn1671-833x.2022.12.105.
Study on Edge Collapse Area of Glass Ceramic Inner Hole in Rotary Ultrasonic Grinding
In order to solve the problem of poor export quality of brittle materials such as engineering ceramics
rotary ultrasonic grinding technology is adopted. Based on Abaqus software
the simulation model of rotary ultrasonic grinding is established. According to the stress condition
the forming mechanism of edge collapse at the hole exit is simulated and analyzed. The experiment of rotary ultrasonic grinding of glass ceramic inner hole is designed to study the influence of different process parameters on the edge collapse area. The results show that with the increase of the depth of the inner hole
the compressive stress in the initial stage of the glass ceramics gradually changes into the tensile stress
and under the action of the tensile stress
cracks are formed and the edge collapse occurs at the exit. The edge collapse area decreases gradually with the increase of the spindle speed and the ultrasonic power. The edge collapse area increases gradually with the increase of the feed speed. Compared with the conventional grinding method
rotary ultrasonic machining can effectively reduce the area of edge collapse at the outlet. When the ultrasonic power is 100W
the area of edge collapse at the outlet is reduced by 57.8%
which greatly improves the quality of inner hole grinding.