Process Parameters Analysis of High-Performance Thermoplastic Composites Heated by Pulse Xenon Lamp

JIN Ziang; HAN Zhenyu; LI Pinhua; LIU Xuli; SUN Shouzheng; FU Hongya

doi:10.16080/j.issn1671-833x.2022.16.054

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Process Parameters Analysis of High-Performance Thermoplastic Composites Heated by Pulse Xenon Lamp

更新时间：2025-10-30

- Process Parameters Analysis of High-Performance Thermoplastic Composites Heated by Pulse Xenon Lamp
- Aeronautical Manufacturing Technology Vol. 65, Issue 16, Pages: 54-63(2022)
- 作者机构：
  
  1. 哈尔滨工业大学机器人技术与系统国家重点实验室,哈尔滨,150001
  2. 哈尔滨工业大学芜湖机器人产业技术研究院,芜湖,241007
- 作者简介：
- 基金信息：
- DOI：10.16080/j.issn1671-833x.2022.16.054
  CLC：
- Published：2022
- 稿件说明：
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靳子昂，韩振宇，李品华，刘旭黎，孙守政，富宏亚. 脉冲氙灯加热高性能热塑性复合材料工艺参数分析[J]. 航空制造技术, 2022, 65(16): 54-63.

JIN Ziang，HAN Zhenyu，LI Pinhua，LIU Xuli，SUN Shouzheng，FU Hongya. Process Parameters Analysis of High-Performance Thermoplastic Composites Heated by Pulse Xenon Lamp[J]. Aeronautical Manufacturing Technology, 2022, 65(16): 54-63.
靳子昂，韩振宇，李品华，刘旭黎，孙守政，富宏亚. 脉冲氙灯加热高性能热塑性复合材料工艺参数分析[J]. 航空制造技术, 2022, 65(16): 54-63. DOI： 10.16080/j.issn1671-833x.2022.16.054.

JIN Ziang，HAN Zhenyu，LI Pinhua，LIU Xuli，SUN Shouzheng，FU Hongya. Process Parameters Analysis of High-Performance Thermoplastic Composites Heated by Pulse Xenon Lamp[J]. Aeronautical Manufacturing Technology, 2022, 65(16): 54-63. DOI： 10.16080/j.issn1671-833x.2022.16.054.

摘要

关于脉冲氙灯加热高性能热塑性复合材料工艺分析的研究尚无报道。采用单因素试验和响应面法研究了预浸料表面粗糙度、电压、脉宽和热源移动速度对热塑性预浸料表面加热温度的影响规律。结果表明，预浸料的表面粗糙度越小，加热温度越稳定，粗糙度越大，加热温度波动越大；加热温度随电压的增加而增大，随脉宽和速度的增加而降低。通过响应面法获得脉冲氙灯加热 CF/PEEK 预浸料的最佳工艺参数为：电压221 V、脉宽2 ms、热源移动速度125 mm/s、脉冲频率60 Hz、灯口与预浸料之间的距离10 mm，此时加热温度为381 ℃，树脂能够发生较好的熔化。

Abstract

There is no report on the process analysis of high-performance thermoplastic composites heated by a pulse xenon lamp. In view of this problem

the effects of prepreg surface roughness

voltage

pulse width and heat source moving speed on the surface heating temperature of thermoplastic prepreg were studied by single factor test and response surface method. The results show that the smaller the surface roughness is

the more stable the heating temperature is

and the greater the surface roughness is

the greater the heating temperature fluctuations are. The heating temperature increases with the increase of voltage but decreases with the increase of pulse width and speed. For CF/PEEK prepregs

the optimal process parameters are obtained by the response surface method. The voltage

pulse width

speed

frequency

and the distance between lamp and prepreg are 221 V

2 ms

125 mm/s

60 Hz and 10 mm

respectively. In such conditions

the heating temperature is 381 ℃ and the resin melted sufficiently.

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