DU Zhihao, YANG Huan, CUI Xiaohui, WANG Shipeng, YANG Guang. Influence of Predeformation and Electromagnetic Forming on Springback of Aluminum Alloy Curved Parts[J]. Aeronautical Manufacturing Technology, 2022, 65(21): 143-149.
DU Zhihao, YANG Huan, CUI Xiaohui, WANG Shipeng, YANG Guang. Influence of Predeformation and Electromagnetic Forming on Springback of Aluminum Alloy Curved Parts[J]. Aeronautical Manufacturing Technology, 2022, 65(21): 143-149. DOI: 10.16080/j.issn1671-833x.2022.21.143.
Influence of Predeformation and Electromagnetic Forming on Springback of Aluminum Alloy Curved Parts
aluminum alloy single curvature skin is taken as the research object
and the problem of large springback of sheet metal is solved by using the method of combination of tensile and electromagnetic progressive forming. The effects of two predeformation schemes of fixed clearance and variable blank holder on the deformation and springback of sheet metal were studied by finite element method and experiment. Compared with the fixed gap stamping
the springback of the sheet is greatly reduced
and the springback is 47.6 mm. Then the electromagnetic progressive method of skin parts with elastic pad is used to reduce the springback of sheet metal. It is found by simulation that the tangential tensile stress of the sheet decreases and a small plastic strain is produced. The plastic strain energy increases
the elastic strain energy decreases
and the springback decreases. When the coil discharges 8 kV in 6 positions
the springback of the sheet is 10.4 mm
which is 78.1% lower than that of the quasi-static stamping
and the surface of the parts is smooth. The experimental results are consistent with the simulation. The research in this paper provides a reliable means for the accurate manufacture of aluminum alloy skin parts.