CUI Junjia, ZHANG Jun, XIAO Ruru, JIANG Hao, LIAO Yuxuan, LI Guangyao. Research on Detection Algorithm of Partial Riveting Defects in Self-Piercing Riveting Based on Deep Learning[J]. Aeronautical Manufacturing Technology, 2023, 66(6): 22-30.
CUI Junjia, ZHANG Jun, XIAO Ruru, JIANG Hao, LIAO Yuxuan, LI Guangyao. Research on Detection Algorithm of Partial Riveting Defects in Self-Piercing Riveting Based on Deep Learning[J]. Aeronautical Manufacturing Technology, 2023, 66(6): 22-30. DOI: 10.16080/j.issn1671-833x.2023.06.022.
Research on Detection Algorithm of Partial Riveting Defects in Self-Piercing Riveting Based on Deep Learning
自冲铆接技术适合铝钢等异种材料连接,接头性能可靠,在航空工业中有着广阔的应用场景,但目前针对自冲铆接缺陷无损检测的相关研究较少。提出了基于深度学习的自冲铆接偏铆缺陷检测算法,首先通过剪切力学性能试验得出偏铆自冲铆接件相较于正常铆接件力学性能下降了5.6% ;然后通过自冲铆接偏铆件外部形貌特征将偏铆程度由外部特征定义在0 ~ 10 的区间;最后探究了单步检测同双步检测间的检测效果差异,提出了YOLOv5s(You Only Look Once v5s)加ResNet18 的检测方案,并通过Grad-CAM(Gradient-Weighted Class Activation Mapping)对不同检测方案的效果差异进行了可视化的解释。测试表明,提出的YOLOv5s 加ResNet18 的检测方案在所采集的数据测试集中可以达到100% 正确率,高于仅用YOLOv5s 取得的95.18% 正确率,远高于仅用ResNet18 取得的84.1%正确率。
Abstract
Self-piercing riveting technology is suitable for joining dissimilar materials such as aluminum and steel
and the joint performance is reliable
so it has a wide application scenario in the aviation industry. However
there are few relevant researches on nondestructive detection of self-piercing riveting defect at present. This paper proposes a deep learning-based partial riveting defect detection algorithm for self-piercing riveting. Firstly
the mechanical properties of partial riveting self-piercing riveting parts decreased by 5.6% compared with normal riveting parts through shear mechanical properties test. Then
the degree of partial riveting was defined in the range of 0 – 10 by the external features of self-piercing partial riveting parts. Finally
the detection algorithm was studied
and the detection effect difference between single-step detection and two-step detection was explored. The detection scheme of YOLOv5s (You Only Look Once v5s) and ResNet18 was proposed. In addition
the Gradient-weighted Class Activation Mapping (Grad-CAM) was used to visually explain the differences in the effects of different detection schemes. The test results showed that the proposed detection scheme of YOLOv5s plus ResNet18 could achieve 100% accuracy in the collected data test set
which was higher than the 95.18% accuracy achieved by only using YOLOv5s
and much higher than the 84.1% accuracy achieved by only using ResNet18.