WANG Junlei, YUAN Songmei, LI Qilin, GAO Xiaoxing. Simulation Study of Force and Thermal Characteristics on SiCp/Al Ultrasonic Elliptical Vibration Turning[J]. Aeronautical Manufacturing Technology, 2023, 66(17): 79-88,109.
WANG Junlei, YUAN Songmei, LI Qilin, GAO Xiaoxing. Simulation Study of Force and Thermal Characteristics on SiCp/Al Ultrasonic Elliptical Vibration Turning[J]. Aeronautical Manufacturing Technology, 2023, 66(17): 79-88,109. DOI: 10.16080/j.issn1671-833x.2023.17.079.
Simulation Study of Force and Thermal Characteristics on SiC/Al Ultrasonic Elliptical Vibration Turning
/Al composites play an important role in aerospace
precision instruments and other fields
however
higher cutting force and cutting temperature will appear in the machining process
thus reducing the surface quality and precision of the turning process. In order to explore the effect of ultrasonic elliptic vibration and turning technological parameters on SiC
p
/Al turning
the SiC
p
/Al ultrasonic elliptic vibration finite element turning simulation model was established in ABAQUS
the SiC
p
/Al micro-geometric modeling method was optimized
the turning model was verified and the simulation expe
riment was carried out. The results show that the ultrasonic elliptic vibration turning can effectively reduce the defects such as subsurface damage and surface crack. It is found that with the increase of cutting speed and cutting depth
the main cutting force and cutting temperature of conventional and ultrasonic turning increase; The ultrasonic elliptical vibration technology can effectively reduce the main cutting force and cutting temperature in SiCp/Al turning process. Among the selected parameters
the ultrasonic effect reduces the cutting force the most when the cutting depth is 100 μm and the cutting speed is 200 mm/s; The ultrasonic effect reduces the cutting temperature the most when the cutting depth is 20 μm and the cutting speed is 600 mm/s.