LIU Congle, REN Junxue, ZHANG Yali, SHI Kaining. Research on Optimization Method of Tool Cut-in Angle of Milling Multidirectional CFRP Based on Three-Dimensional Roughness[J]. Aeronautical Manufacturing Technology, 2024, 67(4): 123-131.
LIU Congle, REN Junxue, ZHANG Yali, SHI Kaining. Research on Optimization Method of Tool Cut-in Angle of Milling Multidirectional CFRP Based on Three-Dimensional Roughness[J]. Aeronautical Manufacturing Technology, 2024, 67(4): 123-131. DOI: 10.16080/j.issn1671-833x.2024.04.123.
Research on Optimization Method of Tool Cut-in Angle of Milling Multidirectional CFRP Based on Three-Dimensional Roughness
CFRP (carbon fiber reinforced plastic) is widely used in aerospace field because of its excellent mechanical properties. Under the premise of ensuring the stiffness and strength of the aircraft
the application of CFRP can effectively improve the flight performance and reduce the weight of the aircraft
so as to achieve the purpose of energy saving and emission reduction
and improve the economic benefits of the aviation industry. CFRP is a typical difficultto-machining material
and in order to ensure that the structure has load-bearing capacity in different directions
CFRP multidirectional lamination is generally used in the aero-engine industry
which makes the anisotropy and inhomogeneity of the material more complex. In this paper
the milling fracture mechanism of CFRP unidirectional laminates and two kinds of CFRP multidirectional laminates is analyzed
and it is found that different fiber direction angles have great influence on the fracture mechanism during CFRP milling
resulting in different surface quality. Among them
bending fracture will lead to a sharp decline in surface quality
which should be avoided as far as possible
and the surface quality of bending fracture at different angles is also different. Based on this
an optimization method of tool cut-in angle in multidirectional CFRP milling is proposed
and the rationality of this method is verified by experiments. This method can effectively improve the machining quality of the first-stage composite fan blade of a certain engine.