朱永伟,陈美伶,韩昇,胡辰,赵建社. 超声辅助/复合多能场加工技术研究综述[J]. 航空制造技术, 2025, 68(1/2): 38-53. ZHU Yongwei, CHEN Meiling, HAN Sheng, HU Chen, ZHAO Jianshe. Research on Ultrasonic Assisted/Composite Multi-Energy Field Machining Technology[J]. Aeronautical Manufacturing Technology, 2025, 68(1/2): 38-53.
ZHU Yongwei, CHEN Meiling, HAN Sheng, et al. Research on Ultrasonic Assisted/Composite Multi-Energy Field Machining Technology[J]. Aeronautical Manufacturing Technology, 2025, 68(1/2).
朱永伟,陈美伶,韩昇,胡辰,赵建社. 超声辅助/复合多能场加工技术研究综述[J]. 航空制造技术, 2025, 68(1/2): 38-53. ZHU Yongwei, CHEN Meiling, HAN Sheng, HU Chen, ZHAO Jianshe. Research on Ultrasonic Assisted/Composite Multi-Energy Field Machining Technology[J]. Aeronautical Manufacturing Technology, 2025, 68(1/2): 38-53. DOI: 10.16080/j.issn1671-833x.2025.01/02.038.
ZHU Yongwei, CHEN Meiling, HAN Sheng, et al. Research on Ultrasonic Assisted/Composite Multi-Energy Field Machining Technology[J]. Aeronautical Manufacturing Technology, 2025, 68(1/2). DOI: 10.16080/j.issn1671-833x.2025.01/02.038.
Research on Ultrasonic Assisted/Composite Multi-Energy Field Machining Technology
difficult-to-machine materials and parts with special-shaped surfaces have been widely used
and traditional cutting techniques are difficult (or unable) to solve the emerging processing problems. Special processing methods such as ultrasonic
laser
electrical discharge and electrochemical machining can effectively solve technical problems. Each single processing technology has its own advantages
but also has its limitations. For example
cutting high-hardness materials is difficult. Ultrasonic machining is only effective for hard and brittle materials. The overall efficiency of electrical discharge machining (EDM) and wire-cutting is relatively low
and there is a surface deterioration layer. The accuracy of conventional-parameter electrochemical machining is not high enough
and there are environmental protection issues. In practice
the multi-energy field processing method has the advantage of multi-technology compounding. This paper systematically analyzes and reviews the mechanism and application status of multi-energy field processing such as ultrasonicassisted cutting
ultrasonic-assisted laser
ultrasonic–compounded electrical discharge
ultrasonic–compounded electrochemical machining and ultrasonic–compounded mechanical–electrochemical–electrical discharge. Ultrasonic-assisted cutting can significantly reduce the cutting force and heat
improve chip evacuation conditions
minimize (or avoid) surface defects
and effectively enhance machining accuracy and efficiency. Ultrasonic-assisted laser processing can effectively solve the problems of product removal and surface quality. Ultrasonic–compounded electrical discharge machining not only ensures machining accuracy but also significantly enhances machining efficiency. In addition
the polishing effect of ultrasound can improve the surface quality of electrical discharge processing. The ultrasonic effect can enhance and improve the effect of the electrochemical inter-electrode action and increase the nonlinearity of the electrochemical material removal. The ultrasonic-compounded electrochemical machining can significantly improve the processing accuracy. The multi-energy field machining methods of ultrasonic-compounded mechanical–electrochemical–electrical discharge have the interaction of parameters that can “retain the advantages and eliminate the disadvantages”
have the advantage of multi-technology compounding. Through the optimization and coordination of the parameters of the multi-energy field
the difficult-toprocess parts of different performance materials can be optimized. The paper systematically summarizes the characteristics
technical indicators and practical applications of ultrasonic – compounded mechanical–electrochemical–electrical discharge multi-energy field machining
analyzes the existing problems
discusses the effective solutions
and analyzes and prospects the relevant research work in the future.