CAO Qianfeng, YANG Siyuan, DAI Ning. Conformal Gradient Design for Aerospace Lightweight Lattice Structures[J]. Aeronautical Manufacturing Technology, 2025, 68(12): 60-67.
Aerospace equipment is evolving towards greater mobility
extended range
and increased load-bearing capacity
which puts forward higher requirements for the lightweight design of structures. As the new type of low-density lightweight structure
lattice structures have excellent mechanical properties such as high specific strength and specific stiffness
showing great prospects in the field of lightweight design. However
the lattice structures generated by traditional array method is not being able to avoid damage to integrity of the lattice structures and stress concentration due to the cropping operation
particularly in modeling structures with complex shapes. This study proposes a unified mathematical characterization and conformal design method for lattice structures based on implicit modeling. The design of functional gradient conformal lattice structures is achieved through the size-optimization technique. Design experiments of fairing and skin demonstrated that gradient design of conformal lattice structures enhanced structural stiffness. Stiffness of the optimized fairing and skin increased by 23.0% and 60.5%
respectively
which verifies potential of the proposed method in application of lightweight design of aircraft structures.