Study on Microstructure and Mechanical Properties of Tungsten Carbide Reinforced Copper Matrix Composites Fabricated Via Laser Powder Bed Fusion Additive Manufacturing
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Study on Microstructure and Mechanical Properties of Tungsten Carbide Reinforced Copper Matrix Composites Fabricated Via Laser Powder Bed Fusion Additive Manufacturing
ZHANG Zaiyun, LIU Yingang. Study on Microstructure and Mechanical Properties of Tungsten Carbide Reinforced Copper Matrix Composites Fabricated Via Laser Powder Bed Fusion Additive Manufacturing[J]. Aeronautical Manufacturing Technology, 2025, 68(20).
DOI:
ZHANG Zaiyun, LIU Yingang. Study on Microstructure and Mechanical Properties of Tungsten Carbide Reinforced Copper Matrix Composites Fabricated Via Laser Powder Bed Fusion Additive Manufacturing[J]. Aeronautical Manufacturing Technology, 2025, 68(20). DOI: 10.16080/j.issn1671-833x.2025.20.082.
Study on Microstructure and Mechanical Properties of Tungsten Carbide Reinforced Copper Matrix Composites Fabricated Via Laser Powder Bed Fusion Additive Manufacturing
To address the issues of lack-of-fusion defects and performance degradation caused by the high laser reflectivity and thermal conductivity of pure copper during laser powder bed fusion (L-PBF) additive manufacturing
this study proposes constructing copper matrix composites by incorporating submicron tungsten carbide (WC) particles. The influence mechanisms of WC content (mass fraction of 1% and 3%) on microstructure and mechanical properties were systematically investigated. The results show that WC particles significantly enhanced the laser absorptivity of composite powders. The mas
s fraction of 3% WC-doped copper specimen achieved densification with elimination of lack-of-fusion defects
while the average grain size increased from 11.4 μm (pure copper) to 22.8 μm
accompanied by the formation of a preferred 110 orientation texture. Transmission electron microscopy (TEM) analysis revealed a 34 nm elemental transition zone at the interface between WC particle and Cu matrix
and the formation of a new phase (CuWO
4
). Tensile tests indicated that the mass fraction of 3% WC-doped copper specimen exhibited an ultimate tensile strength of (229±2) MPa and elongation of (41.6±1.6)%
representing 77.5% and 161.6% enhancements compared to pure copper (129±2) MPa
(15.9±0.6)%
respectively. Fracture surfaces displayed typical dimple characteristics. This study provides a theoretical basis for laser additive manufacturing of high-density
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Related Author
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CAO Rui
QIANG Wei
WU Sichen
CAO Long
PENG Yong
LU Hao
Related Institution
Lanzhou University of Technology
CISRI–Gaona Materials & Technology Co., Ltd.
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Key Laboratory of Controlled Arc Intelligent Additive Technology, Ministry of Industry and Information Technology, Nanjing University of Science and Technology