XU Chao, WU Yingxin, XU Suyu, et al. Review of Health Monitoring Technology for Thermal Protection System of Reusable Launch Vehicle[J]. Aeronautical Manufacturing Technology, 2025, (21).
DOI:
XU Chao, WU Yingxin, XU Suyu, et al. Review of Health Monitoring Technology for Thermal Protection System of Reusable Launch Vehicle[J]. Aeronautical Manufacturing Technology, 2025, (21). DOI: 10.16080/j.issn1671-833x.2025.21.024.
Review of Health Monitoring Technology for Thermal Protection System of Reusable Launch Vehicle
Reusable launch vehicles are critical assets for achieving round-trip space transportation in the world. As a key subsystem
the thermal protection system serves the main function of protecting vehicle from burning and overheating in the aerodynamic heating environment during atmospheric re-entry. Its health condition is directly related to the reliability and cost-effectiveness of the flight mission. In response to failures that thermal protection systems are prone to during flight
this article first analyzes typical damage modes of thermal protection systems in space shuttles and Starships
such as bolt loosening
structural debonding
and damage caused by impacts from micrometeoroids or space debris. Then
it provides a detailed overview of structural health monitoring technologies related to thermal protection systems
including the thermal protection system temperature monitoring
connection bolt loose monitoring
structural debonding monitoring
structural impact monitoring and implementation methods of other key technologies and their practicality. Finally
the future development trends and prospects of structural health monitoring technology for reusable launch vehicle thermal protection system are iscussed.