Parameter Extraction and Error Analysis of Countersunk Holes Based on 3D Laser Scanning

JIANG Zhe; WEI Haojie; LIU Yang; ZOU Ying; HE Songtai; SHI Juncang; CHEN Xiaolong

doi:10.16080/j.issn1671-833x.25020262

您当前的位置：

首页 >

文章列表页 >

Parameter Extraction and Error Analysis of Countersunk Holes Based on 3D Laser Scanning

RESEARCH | 更新时间：2026-06-16

- Parameter Extraction and Error Analysis of Countersunk Holes Based on 3D Laser Scanning
- Aeronautical Manufacturing Technology Vol. 69, Issue 10, Pages: 137-146(2026)
- 作者机构：
  
  成都飞机工业（集团）有限责任公司，成都 610092
- 作者简介：
- 基金信息：
- DOI：10.16080/j.issn1671-833x.25020262
  CLC： V262.4
- Received：20 August 2025，
  
  Revised：2025-10-20，
  
  Accepted：26 November 2025，
  
  Published：15 May 2026
- 稿件说明：
移动端阅览
引文格式：姜哲，位浩杰，刘洋，等.基于三维激光扫描的锪窝孔参数提取及误差分析[J].航空制造技术，2026, 69（10）：25020262.

JIANG Zhe, WEI Haojie, LIU Yang, et al. Parameter extraction and error analysis of countersunk holes based on 3D laser scanning[J]. Aeronautical Manufacturing Technology, 2026, 69(10): 25020262.
引文格式：姜哲，位浩杰，刘洋，等.基于三维激光扫描的锪窝孔参数提取及误差分析[J].航空制造技术，2026, 69（10）：25020262. DOI： 10.16080/j.issn1671-833x.25020262.

JIANG Zhe, WEI Haojie, LIU Yang, et al. Parameter extraction and error analysis of countersunk holes based on 3D laser scanning[J]. Aeronautical Manufacturing Technology, 2026, 69(10): 25020262. DOI： 10.16080/j.issn1671-833x.25020262.

摘要

三维激光扫描能够实现航空产品外形数据的快速获取，对构建航空产品数字化测量系统具有重要意义。为进一步提升三维激光扫描系统对复杂几何特征的检测性能，以飞机表面锪窝孔的成型参数提取为研究对象，从设备扫描行为差异的角度对测量系统误差进行了分析。介绍了三维激光测量原理及其工艺流程，研究了扫描行为对三维激光测量精度的影响，并构建了基于最小二乘拟合的三维激光测量误差模型。运用点云重构技术对锪窝孔参数进行提取，同时基于机器人系统制定了不同扫描位姿的锪窝孔参数提取方案。设计了变扫描位姿的锪窝孔参数提取试验，以分析不同扫描行为对三维激光测量精度的影响。试验结果显示，测量系统误差与扫描位姿呈双线性变化，试验结果与构建的测量误差模型较吻合，根据得到的误差模型可为实际生产过程中的锪窝孔成型质量检测提供工艺参考，优化系统性能。

Abstract

Three-dimensional laser scanning enables the rapid acquisition of geometric data for aerospace products

holding significant importance for establishing digital measurement systems within the aerospace industry. To further enhance the inspection capability of 3D laser scanning systems for complex geometric features

this study focused on the extraction of forming parameters for aircraft surface countersunk holes. The measurement system error was analyzed from the perspective of variations in equipment scanning behavior. Initially

the principle of 3D laser measurement and its process workflow were introduced. Subsequently

the impact of scanning behavior on 3D laser measurement accuracy was investigated

and an error model based on least squares fitting was constructed. Then

point cloud reconstruction techniques were employed to extract countersunk hole parameters

while a strategy utilizing a robotic system was developed to extract parameters under varying scanning positions and orientations. Finally

an experimental study involving countersunk hole parameter extraction with variable scanning positions and orientations was designed to analyze the influence of different scanning behaviors on 3D laser measurement accuracy. The experimental results demonstrated that the measurement system error exhibits a bilinear variation with scanning position and orientation

showing good agreement with the established error model. The derived error model can guide the quality inspection of countersunk hole formation in actual production processes and provide a basis for optimizing system performance.

关键词

Keywords

references

张开富，史越，骆彬，等.大型飞机装配中的高精度测量技术研究进展[J].激光与光电子学进展，2023, 60(3): 0312004.

ZHANG Kaifu, SHI Yue, LUO Bin, et al. Research progress of high precision measurement technology in large aircraft assembly[J]. Laser &Optoelectronics Progress, 2023, 60(3): 0312004.

王巍，李锐，林俊盛，等.飞机大尺寸组件外形数字化组合测量方法研究[J].航空制造技术，2024, 67(21): 106-113.

WANG Wei, LI Rui, LIN Junsheng, et al. Research on digital combined measurement method of aircraft large components outline[J]. Aeronautical Manufacturing Technology, 2024, 67(21): 106-113.

BRINGIER B, KHOUDEIR M. High-speed optical 3D measurement device for quality control of aircraft rivet[J]. International Journal of Computational Vision and Robotics, 2024, 14(1): 1-17.

SALAH M, AYYAD A, RAMADAN M, et al. High speed neuromorphic vision-based inspection of countersinks in automated manufacturing processes[J]. Journal of Intelligent Manufacturing, 2024, 35(7): 3067-3081.

YU L, BI Q Z, JI Y L, et al. Vision based in-process inspection for countersink in automated drilling and riveting[J]. Precision Engineering, 2019, 58: 35-46.

茅健，廖茂成，周海军，等.机器视觉技术在航空装配中的应用现状与展望[J].航空制造技术，2025, 68(5): 26-46.

MAO Jian, LIAO Maocheng, ZHOU Haijun, et al. Machine vision technology in aerospace assembly: Current status and prospects[J]. Aeronautical Manufacturing Technology, 2025, 68(5): 26-46.

石循磊，杜坤鹏，张继文，等.基于线激光扫描的飞机表面锪窝孔参数提取方法[J].机械工程学报，2020, 56(8): 148-154.

SHI Xunlei, DU Kunpeng, ZHANG Jiwen, et al. Method for extracting hole parameters of aircraft surface based on linear laser scanning[J]. Journal of Mechanical Engineering, 2020, 56(8): 148-154.

张辉，潘新，李海伟，等.面向航空锪窝孔制孔质量的手持式视觉检测方法[J].航空制造技术，2022, 65(18): 71-78.

ZHANG Hui, PAN Xin, LI Haiwei, et al. Hand-held visual inspection method for countersink hole quality measuring during aircraft assembling[J]. Aeronautical Manufacturing Technology, 2022, 65(18):71-78.

DING D W, DING W F, HUANG R, et al. Research progress of laser triangulation on-machine measurement technology for complex surface: A review[J]. Measurement, 2023, 216: 113001.

GERBINO S, DEL GIUDICE D M, STAIANO G, et al. On the influence of scanning factors on the laser scanner-based 3D inspection process[J]. The International Journal of Advanced Manufacturing Technology, 2016, 84(9-12): 1787-1799.

MAHMUD M, JOANNIC D, ROY M, et al. 3D part inspection path planning of a laser scanner with control on the uncertainty[J]. ComputerAided Design, 2011, 43(4): 345-355.

李兵，孙彬，陈磊，等.激光位移传感器在自由曲面测量中的应用[J].光学精密工程，2015, 23(7): 1939-1947.

LI Bing, SUN Bin, CHEN Lei, et al. Application of laser displacement sensor to free-form surface measurement[J]. Optics and Precision Engineering, 2015, 23(7): 1939-1947.

ISHEIL A, GONNET J P, JOANNIC D, et al. Systematic error correction of a 3D laser scanning measurement device[J]. Optics and Lasers in Engineering, 2011, 49(1): 16-24.

林晶，李泷杲，黄翔，等.基于T-Scan的三维激光扫描系统测量误差分析[J].航空制造技术，2019, 62(6): 95-100.

LIN Jing, LI Shuanggao, HUANG Xiang, et al. Analysis of detecting error of laser scanning system based on T-scan[J]. Aeronautical Manufacturing Technology, 2019, 62(6): 95-100.

LAMBERTUS T, BELTON D, HELMHOLZ P. Empirical investigation of a Stochastic model based on intensity values for terrestrial laser scanning[J]. 2018.

ROCA-PARDIÑAS J, ARGÜELLES-FRAGA R, DE ASÍS LÓPEZ F, et al. Analysis of the influence of range and angle of incidence of terrestrial laser scanning measurements on tunnel inspection[J]. Tunnelling and Underground Space Technology, 2014, 43: 133-139.

王晓嘉，高隽，王磊.激光三角法综述[J].仪器仪表学报，2004, 25(S3): 601-604, 608.

WANG Xiaojia, GAO Jun, WANG Lei. Survey on the laser triangulation[J]. Chinese Journal of Scientific Instrument, 2004, 25(S3): 601-604, 608.

BOSCH T. Laser ranging: A critical review of usual techniques for distance measurement[J]. Optical Engineering, 2001, 40(1): 10.

陈浩，吕超，车英，等.物面倾斜对激光三角法测量误差影响的分析研究[J].长春理工大学学报(自然科学版), 2015, 10(1): 17-20.

CHEN Hao, LÜ Chao, CHE Ying, et al. Analysis on the object surface tilt effect on the measurement error of laser triangulation method[J]. Journal of Changchun University of Science and Technology (Natural Science Edition), 2015, 38(1): 17-20.

BEER. Bestimmung der absorption des rothen lichts in farbigen Flüssigkeiten[J]. Annalen der Physik, 1852, 162(5): 78-88.

Views

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

Metal Matrix Aircraft Lofting Template Automatic Inspection Algorithm Based on 3D Laser Scanning

Study on Accuracy Evaluation Method for Integral Measurement Field

Research on Robot Automatic Grinding Technology for Welding Pretreatment of Rocket Fuel Tank Components

Aircraft Load-Bearing Component Structure Measurement Point Cloud Processing and Error Automatic Evaluation

Research on Boresight Method of Fighter Plane Weapon System Based on Binocular Vision

Related Author

WANG Jun

HUANG Chunliang

LI Hongwei

YANG Linghui

TENG Mingxin

SHI Shendong

ZHANG Hui

LIN Jiarui

Related Institution

Nanjing University of Aeronautics and Astronautics

AVIC Xi’an Aircraft Industry Group Company Ltd.

AVIC Shenyang Aircraft Industrial (Group) Co., Ltd.

State Key Laboratory of Precision Measuring Technology and Instruments, Tianjin University

State Key Laboratory of Robotics and System, Harbin Institute of Technology

The platform construction and operation are provided by Beijing Founder electronics co., LTD 京ICP备09064830号-19 京公网安备11010802024621
It is recommended to read the content of this site in Chrome&IE9+. Please switch to extreme mode in browser 360.
Cookies We use cookies to help provide and enhance our service and tailor content. By continuing, you agree to the use of cookies.
Total Visits：42763 Visits Today：1

⁰