WEI Lei1,2, LIN Xin1,2, WANG Meng1,2, MA Liang1,2, HUANG Weidong1,2, HOU Yun’an3. Numerical Simulation on Laser Additive Manufacturing Process for Metal Components. Aeronautical Manufacturing Technology, 2017, 60(13): 16-25.
WEI Lei1,2, LIN Xin1,2, WANG Meng1,2, MA Liang1,2, HUANG Weidong1,2, HOU Yun’an3. Numerical Simulation on Laser Additive Manufacturing Process for Metal Components. Aeronautical Manufacturing Technology, 2017, 60(13): 16-25. DOI: 10.16080/j.issn1671-833x.2017.13.016.
During the laser additive manufacturing of metal components
the thermal/mechanical cycles cause the deformation of the part. The pore and unmelted metal powder reduce the tensile and fatigue properties. The solidification microstructure
especially the columnar to equiaxed transition (CET)
determines the properties of final products. In view of the above three aspects
this study reviews the developments of the numerical simulating of laser additive manufacturing for metal components. The current researches and exist problems have been reviewed. And the numerical models used in the simulations have been discussed
including the finite element method (FEM) for thermal/mechanical problems
computational fluid dynamics (CFD) for the liquid metal flow in the molten pool and the numerical models (phase field (PF) and cellular automaton (CA)) for the solidification of microstructure. On the basis of this
the prospect and trend of the numerical simulation of the laser additive manufacturing for metal components are discussed.