天津市高速切削与精密加工重点实验室,天津,300222
纸质出版:2017
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林 涛1,李国和2,刘 蒙2, 于 洋2,曹 宇1, 张 慧1. 不同冷却下运载火箭叠层厚板高速制孔试验[J]. 航空制造技术, 2017, 60(23/24): 93-97. LIN Tao1, LI Guohe2, LIU Meng2, YU Yang2, CAO Yu 1, ZHANG Hui1. Experiment Study on Influence of Cooling Conditions on Drilling of Thick Laminated Plate of Carrier Rocket. Aeronautical Manufacturing Technology, 2017, 60(23/24): 93-97.
LIN Tao. Experiment Study on Influence of Cooling Conditions on Drilling of Thick Laminated Plate of Carrier Rocket[J]. Aeronautical Manufacturing Technology, 2017, 60(23/24).
林 涛1,李国和2,刘 蒙2, 于 洋2,曹 宇1, 张 慧1. 不同冷却下运载火箭叠层厚板高速制孔试验[J]. 航空制造技术, 2017, 60(23/24): 93-97. LIN Tao1, LI Guohe2, LIU Meng2, YU Yang2, CAO Yu 1, ZHANG Hui1. Experiment Study on Influence of Cooling Conditions on Drilling of Thick Laminated Plate of Carrier Rocket. Aeronautical Manufacturing Technology, 2017, 60(23/24): 93-97. DOI: 10.16080/j.issn1671-833x.2017.23/24.093.
LIN Tao. Experiment Study on Influence of Cooling Conditions on Drilling of Thick Laminated Plate of Carrier Rocket[J]. Aeronautical Manufacturing Technology, 2017, 60(23/24). DOI: 10.16080/j.issn1671-833x.2017.23/24.093.
运载火箭在装配过程中大量采用钻铆工艺,使得钻孔效率和质量成为影响装配工艺的重要因素。针对当前厚度大于10mm 的运载火箭铝合金叠层板在高速制孔加工过程中存在的钻头折断、噪音、毛刺等问题,开展了冷却条件对运载火箭叠层厚板钻孔影响的试验研究。采用压电晶体测力仪测量切削力,采用轮廓投影仪测量孔径,采用超景深体视显微镜进行毛刺观测,从孔径、毛刺和切削力等方面分析无冷却、空气冷却和液氮冷却3 种冷却条件对制孔的影响。结果表明:空气冷却条件下,钻孔数量最多,且能够满足制孔精度和毛刺方面的要求;无冷却条件下的钻削力最大,液氮冷却条件下的钻削力最小;钻头折断前并没有发生明显的刀具磨损,钻头的突然折断是由高温粘屑所引起的。
The drilling and riveting process is widely used in the assembly of carrier rocket
which makes the efficiency and quality of drilling become the important factor affecting the assembly process. According to the problem existing in the drilling of thick laminated plate (thickness larger than 10mm) of carrier rocket
such as drill break
large noise and burr etc
experiment study of the influence of cooling conditions on the drilling were carried out. The cutting force was measured by a piezoelectric dynamometer
the aperture was measured with an outline projector and the burr was observed and measured by a digital stereo microscope. Through the measurement of contour projector and depth of field stereo microscope
the effects of three cooling conditions
including no cooling
air cooling and liquid nitrogen cooling
on the drilling were analyzed from the aspects of drilling force
diameter and burr. The results show that the largest number of hole can be obtained under the condition of air cooling. The cutting force is the largest under the condition of no cooling and that is smallest under the condition of liquid nitrogen cooling. The suddenly fracture of drill is due to the adhesions of chip under the high temperature because there is no obvious tool wear before the drill fracture.
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