1. 厦门大学航空航天学院,厦门,361000
2. 唐山市三川钢铁机械制造有限公司,唐山,063000
纸质出版:2018
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肖望强1,许展豪1,边贺川2. 基于颗粒阻尼技术的数控机床轻量化研究*[J]. 航空制造技术, 2018, 61(11): 40-47.
XIAO Wangqiang1, XU Zhanhao1, BIAN Hechuan2. Research on Lightweight of CNC Machine Tools Based on Particle Damping Technology. Aeronautical Manufacturing Technology, 2018, 61(11): 40-47.
肖望强1,许展豪1,边贺川2. 基于颗粒阻尼技术的数控机床轻量化研究*[J]. 航空制造技术, 2018, 61(11): 40-47. DOI: 10.16080/j.issn1671-833x.2018.11.040.
XIAO Wangqiang1, XU Zhanhao1, BIAN Hechuan2. Research on Lightweight of CNC Machine Tools Based on Particle Damping Technology. Aeronautical Manufacturing Technology, 2018, 61(11): 40-47. DOI: 10.16080/j.issn1671-833x.2018.11.040.
随着数控机床向高精度、高速度和绿色化发展,轻量化数控机床的优势越来越明显。以ZN-XK2840 数控龙门镗铣床为例,提出一种基于颗粒阻尼技术的数控机床轻量化设计方法。首先通过有限元法对常规数控机床结构的静态性能进行分析,对其壁厚进行优化,对轻量化的机床结构的静态性能进行分析,确保其最大变形量和强度满足使用要求;然后对常规数控机床的动特性如模态特性、谐响应进行分析。颗粒阻尼技术能够在振动传递路径有效降低机床结构振动,通过建立颗粒系统- 龙门铣床动力学模型,采用自主开发的离散元动力学软件分析安装颗粒阻尼器后的机床结构动态特性,与常规机床进行动特性对比。对按轻量化的设计方案制造安装颗粒阻尼器的龙门镗铣床,在空运转和铣削加工过程中测量其加速度幅值与位移幅值,发现两者均小于常规机床;经检测,其重量相比同类产品减少53.8%,有效实现了轻量化。
With the development of CNC machine tools toward high-precision
high-speed and greening
the advantages of lightweight CNC machines become more and more obvious. Taking ZN-XK2840 CNC gantry boring and milling machine as an example
this paper presents a lightweight design method of CNC machine tools based on particle damping technology. Firstly
the static property of the conventional CNC machine tool structure is analyzed by finite element method
the wall thickness is optimized
and the static property of the lightweight machine tool structure is analyzed to ensure that the maximum deformation and strength meet the requirements. Then analyze the dynamic property of conventional CNC machine tools such as modal characteristics
harmonic response. The particle damping technology can effectively reduce the vibration of the machine tool structure in the vibration transfer path. In this paper
through the establishment of particle system-gantry milling machine dynamics model
using discrete elemental dynamics software developed by ourselves to analyze the dynamic property of the machine tool with particle damper installed. By comparing with the dynamic property of conventional machine tools
it is found that the dynamic property of lightweight machine tool is better than conventional machine tools. According to the lightweight design
the gantry boring and milling machine with particle damper is installed. The acceleration amplitude and displacement amplitude are measured during the idling and milling process
which are all smaller than the conventional machine tools. Its weight is 53.8% lower than similar products
effectively reducing the weight.
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