北京动力机械研究所,北京,100074
纸质出版:2018
移动端阅览
苏云玲, 曲洪亮, 罗远锋, 杨继平, 王晓伟, 王君平. 多自由度空间结构在高温钎焊环境下的热变形控制技术研究[J]. 航空制造技术, 2018, 61(12): 92-96.
SU Yunling,QU Hongliang,LUO Yuanfeng,YANG Jiping,WANG Xiaowei,WANG Junping. Research on Thermal Deformation Control Technology of Multi - Degree of Freedom Space Structure Under High Temperature Brazing Environment. Aeronautical Manufacturing Technology, 2018, 61(12): 92-96.
苏云玲, 曲洪亮, 罗远锋, 杨继平, 王晓伟, 王君平. 多自由度空间结构在高温钎焊环境下的热变形控制技术研究[J]. 航空制造技术, 2018, 61(12): 92-96. DOI: 10.16080/j.issn1671-833x.2018.12.092.
SU Yunling,QU Hongliang,LUO Yuanfeng,YANG Jiping,WANG Xiaowei,WANG Junping. Research on Thermal Deformation Control Technology of Multi - Degree of Freedom Space Structure Under High Temperature Brazing Environment. Aeronautical Manufacturing Technology, 2018, 61(12): 92-96. DOI: 10.16080/j.issn1671-833x.2018.12.092.
以某航天动力系统用高压涡轮导向器的制造为例,针对其制造过程中存在的瓶颈短线问题,从零件材料特性、结构特点以及技术要求等多个方面,对问题产生的原因进行深入分析。从热态间隙控制方面出发,对多自由度空间结构在高温钎焊环境下的热变形控制技术进行了深入研究,并结合动力系统的生产制造对研究成果进行了实际应用和验证。并得出以下结论:通过工装压紧方式来控制热变形,压力部位越靠近焊接部位,效果越好;在钎焊过程中,在升温阶段完成后,两个零件因为钎料的渗透变成一体,在降温阶段,以同一个中心回缩,此时的钎焊缝间隙大部分已经被钎料填满,故间隙无法再发生变化;冷态间隙满足工艺指标要求的前提下,高温环境下的热膨胀变形会导致间隙变大;钎料在997℃左右开始熔化;且不能通过热处理制度控制流动速度及间隙变化,小范围的温度变化影响很小。总结出了一套适用于多自由度空间结构的热变形控制方法。
Taking the manufacturing of high-pressure turbine guide for a spaceflight power system as an example
in view of the short - term problems in the manufacturing process
from the aspects of material characteristics
structural characteristics and technical requirements
the causes of the problems were analyzed. From the aspect of thermal gap control
the thermal deformation control technology of multi-degrees of freedom space structure under high temperature brazing was studied
and the actual application and verification of the research results were carried out based on the production and manufacturing of power system. And the following conclusions: through the clamping device to control the hot deformation
the pressure part closer to the welding position
the better effect; During the brazing process
after the completion of the heating phase
because of the penetration of filler metal
the two parts become one
and in the cooling stage
with the same center retracting
at this time the most gap has been filled by filler metal
so the clearance can not change; Under the condition that the cold space meets the technical requirements
the thermal expansion deformation under high temperature will lead to a large gap. The solder began to melt at about 997℃ . The flow velocity and clearance can not be controlled by heat treatment system
and the temperature change in small range is very small. A set of thermal deformation control methods suitable for the spatial structure of multi-degree of freedom is summarized.
0
浏览量
301
下载量
0
CSCD
关联资源
相关文章
相关作者
相关机构
京公网安备11010802024621
