南京航空航天大学机电学院,南京,210016
纸质出版:2018
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侯磊,张臣. 微V型槽椭圆振动辅助切削加工轨迹规划研究[J]. 航空制造技术, 2018, 61(21): 70-76.
HOU Lei, ZHANG Chen. Research on Path Planning of Elliptical Vibration Assisted Machining for Micro V-Grooving. Aeronautical Manufacturing Technology, 2018, 61(21): 70-76.
侯磊,张臣. 微V型槽椭圆振动辅助切削加工轨迹规划研究[J]. 航空制造技术, 2018, 61(21): 70-76. DOI: 10.16080/j.issn1671-833x.2018.21.070.
HOU Lei, ZHANG Chen. Research on Path Planning of Elliptical Vibration Assisted Machining for Micro V-Grooving. Aeronautical Manufacturing Technology, 2018, 61(21): 70-76. DOI: 10.16080/j.issn1671-833x.2018.21.070.
仿生研究表明,凹坑、沟槽等微织构具有减阻、降噪、自清洁等许多优秀的性能,实现微织构的精密加工对于提高产品性能具有重要意义。然而,目前的微织构加工方法存在着基准面适应性差,加工成本高以及加工周期长等问题。以V 型槽减阻织构为目标织构,提出了一种分层椭圆振动助切削加工微织构的方法,实现了工件表面上V 型槽的加工。首先,根据椭圆振动的轨迹特点,建立了V型槽的形貌参数模型,据此推导出最大残留高度与切削速度之间的关系;其次,根据V 型槽的加工深度,设计了分层椭圆振动辅助切削的走刀轨迹;最后进行了V 型槽加工试验,对不同的加工方式所获得的V 型槽进行对比,验证了关于形貌模型的理论分析的正确性,表明分层椭圆振动辅助切削加工V 型槽时具有降低切削力和抑制槽沿毛刺产生的作用。
Biomimetic studies have shown that the micro-textures of pits and grooves have much excellent properties such as drag reduction
noise reduction and self-cleaning. It is of great significance to realize micro-texture precision machining to improve the product performance. However
the current micro-texture machining methods have the problems of poor adaptability of the reference surface
high machining cost and long processing cycle. Therefore
taking the V-grooving as the target micro-texture
this paper presents a layered elliptical vibration assisted cutting micro-texture method
and realizes the machining of the V-grooving on the surface of the workpiece. Firstly
according to the trajectory characteristics of elliptical vibration
the morphological parameter model of V-grooving was established
and the relationship between the maximum scallop height and the cutting speed was derived. Secondly
according to the machining depth of V-grooving
designed layered elliptical vibration assisted cutting path; Finally
the V-grooving machining experiment was carried out
and the obtained V-grooving is compared
which verified the theoretical analysis of the topography model. It shows that the layered elliptical vibration assisted cutting of the V-grooving can reduce the cutting force and inhibit the generation of burrs.
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