1. 北京理工大学,北京,100081
2. 中国科学院理化技术研究所,北京,100190
3. 北京北特圣迪科技发展有限公司,北京,100029
纸质出版:2020
移动端阅览
孙椰望,杨秋娟,曹也,刘玉柱,宋于鹏,马西超. 精密机床紧固结合面误差建模及其精度变动特性研究[J]. 航空制造技术, 2020, 63(5): 28-34.
SUN Yewang, YANG Qiujuan,CAO Ye, LIU Yuzhu,SONG Yupeng,MA Xichao. Study on Precision Stability of Precision Machine Tool Based on Joint Surface Error Model. Aeronautical Manufacturing Technology, 2020, 63(5): 28-34.
孙椰望,杨秋娟,曹也,刘玉柱,宋于鹏,马西超. 精密机床紧固结合面误差建模及其精度变动特性研究[J]. 航空制造技术, 2020, 63(5): 28-34. DOI: 10.16080/j.issn1671-833x.2020.05.028.
SUN Yewang, YANG Qiujuan,CAO Ye, LIU Yuzhu,SONG Yupeng,MA Xichao. Study on Precision Stability of Precision Machine Tool Based on Joint Surface Error Model. Aeronautical Manufacturing Technology, 2020, 63(5): 28-34. DOI: 10.16080/j.issn1671-833x.2020.05.028.
为深入研究精密机床结合部对机床精度稳定性的影响特性,针对精密立式加工中心的立柱紧固结合面固有加工误差特征,进行紧固结合面特征误差点采样,并采用 NURBS 数学模型方法进行曲面建模,构建包含几何面特征误差的 3D 装配模型。基于结合面特征误差模型,设置 500~8500N 渐变载荷的边界约束条件,分析研究包含特征误差的非均匀接触结合面的应力场非均匀变动特性,获取了具有几何误差特征的结合面形变与预紧力变动关系。该变动关系体现为大斜率线性变化阶段 – 曲线变化阶段 – 小斜率线性变化阶段的 3 阶段特性,揭示了这一变动特性根源于结合面特征误差高点非均匀接触的形变非线性变动的机理,验证了结合面特征误差对机床微米级精度运动系统稳定性的显著影响。
In order to study the influence of the joint part on precision stability of a machine tool
according to the characteristics of the column fastening joint surface of the precise vertical machine tool
the fastening joint surface feature with original error is measured. Then
the NURBS mathematical method is used to model the curve surface
and the 3D assembly model including the geometric surface feature error is created. Based on the joint characteristic error model
the boundary constraint load conditions from 500N to 8500N with gradual change is set. Based on the analysis of the non-uniform variation characteristics of stress field of non-uniform contact joint with characteristic error
the results show that there is a three-stage variation law in the joint region. It includes a large slope linear change stage
a curve change stage
and a small slope linear change stage. In particular
this variation characteristic is rooted in the nonlinear variation characteristic of the non-uniform contact of the high points
and it is verified that the geometric feature error of the geometric surface has a significant influence on the accuracy stability of the micron precision motion system.
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