TANG Xuefeng,WANG Baoyu,WANG Xinyun. Influence of Diameter Growth Speed on Microstructural Evolution During Radial-Axial Ring Rolling of IN718 Alloy. Aeronautical Manufacturing Technology, 2020, 63(16): 34-44.
TANG Xuefeng,WANG Baoyu,WANG Xinyun. Influence of Diameter Growth Speed on Microstructural Evolution During Radial-Axial Ring Rolling of IN718 Alloy. Aeronautical Manufacturing Technology, 2020, 63(16): 34-44. DOI: 10.16080/j.issn1671-833x.2020.16.034.
IN718 合金环件径轴向轧制(Radial-axial ring rolling,RARR)成形容易出现混晶和局部晶粒粗大,导致零件无法满足航空发动机严苛的服役要求。以环件匀速长大为稳定轧制条件,给出了径轴向协同进给速度模型,并建立轧辊自适应径轴向轧制多场耦合有限元模型。应用以位错密度、再结晶分数和晶粒尺寸为内变量的统一本构模型,通过多场耦合有限元模拟研究了环件直径增大速率对 IN718 合金径轴向轧制成形微观组织的影响。结果表明:在保证稳定轧制的前提下,提高直径增大速率使环件平均温度升高,促进了再结晶晶粒的形核长大,使环件平均总再结晶分数增大;另一方面,提高直径增大速率缩短了轧制时间,不利于再结晶晶粒的长大,使再结晶分数减小,因而在直径增大速率超过 4mm/s 后环件平均总再结晶分数随之减小。
Abstract
Mixed crystal and local coarse grain often appeared during radial-axial ring rolling of IN718 alloy
which impeded the satisfaction to the stern service requirement of aircraft engine. This article derived the mathematic model of steady rolling condition and the synergistic radial-axial feeding of ring rolling process based on the constant ring growth speed
and established a multi-physical finite element model of radial-axial ring rolling with adaptive roller control. A unified constitutive model of IN718 alloy based on internal state variables including dislocation density
recrystallization fraction and grain size was employed to investigate the effect of diameter growth speed on the microstructural evolution of radial-axial ring rolling of IN718 alloy by finite element simulation. The results showed that under the steady rolling condition
higher average temperature could be obtained by using higher diameter growth speed
which facilitated the nucleation and growth of the recrystallized grains. Moreover
the rolling time was decreased with the increasing diameter growth speed
the fraction of recrystallization was then decreased since there was insufficient time for growth of dynamic recrystallized grains. As a result
the total fraction of recrystallization was increased at early stage and then was decreased with the increase of diameter growth speed after the diameter growth speed exceeds 4.0mm/s.