1. 常州工业职业技术学院现代装备制造学院,常州,213164
2. 常州大学材料科学与工程国家级实验教学示范中心,常州,213164
3. 常州天山重工机械有限公司,常州,213019
纸质出版:2020
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缪小吉,宋璐,麻恒,顾晓明,孙斐,胡静. 激光冲击对18CrNiMo7–6齿轮钢气体渗碳影响研究[J]. 航空制造技术, 2020, 63(17): 71-75.
MIAO Xiaoji,SONG Lu,MA Heng, GU Xiaoming,SUN Fei, HU Jing. Effect of Laser Shock Peening on Gas Carburizing for 18CrNiMo7–6 Gear Steel. Aeronautical Manufacturing Technology, 2020, 63(17): 71-75.
缪小吉,宋璐,麻恒,顾晓明,孙斐,胡静. 激光冲击对18CrNiMo7–6齿轮钢气体渗碳影响研究[J]. 航空制造技术, 2020, 63(17): 71-75. DOI: 10.16080/j.issn1671-833x.2020.17.071.
MIAO Xiaoji,SONG Lu,MA Heng, GU Xiaoming,SUN Fei, HU Jing. Effect of Laser Shock Peening on Gas Carburizing for 18CrNiMo7–6 Gear Steel. Aeronautical Manufacturing Technology, 2020, 63(17): 71-75. DOI: 10.16080/j.issn1671-833x.2020.17.071.
18CrNiMo7–6 齿轮钢为材料,首次探索激光冲击预处理对气体渗碳效率及组织与性能影响及作用机理,旨在获得组织性能优良的高效气体渗碳新技术。采用金相显微镜、粗糙度仪、维氏显微硬度计等对激光冲击及气体渗碳后表层特性及性能进行测试分析。研究结果表明,激光冲击预处理使气体渗碳效率显著增加。相同气体渗碳条件(910℃+4h 强渗碳)下,渗碳层由 1.24mm 增加到 1.49mm,即渗碳效率提高约 20%。同时,激光冲击后气体渗碳试样表层硬度从 680HV0.05 提高到 700HV0.05,且截面硬度梯度下降平缓,从而可提升渗碳层与基体结合力。对激光冲击后表层特性分析表明,激光冲击预处理对气体渗碳的促进作用机理为:试样表面粗糙度从 0.12μm 增大到 0.57μm,且表层形成了厚度约 220μm的变形层,同时表层晶粒显著细化,这些因素的综合作用促进了活性 C 原子在表面吸附及向内扩散。
18CrNiMo7–6 gear steel was selected as the material and laser shock peening was primarily used as a pretreatment prior to gas carburizing
the aim of which is to improve the efficiency and further enhance the properties after gas carburizing. Optical microscope
surface roughness tester and Vickers micro-hardness tester were used to investigate the surface characteristics after laser shock peening and gas carburizing. The results show that under the same gas carburizing process of 910℃+4h
gas carburizing efficiency can be effectively enhanced by the pretreatment of laser shock peening
the carburizing layer increases from 1.24mm to 1.49mm
and the carburizing efficiency increases by around 20%. At the same time
the surface hardness is increased from 680HV0.05 to 700HV0.05. Especially
laser shock pretreatment can make the cross sectional hardness gradient decreased gentlely
thus enhance the bonding force between carburized layer and matrix. The mechanism why laser shock peening has significant effect on gas carburizing is as below: the surface rough increases from 0.12μm to 0.57μm
a deformation layer with thickness of about 220μm was formed after laser shock peening
and with much finer grain size. All the above factors are beneficial for absorption and diffusion inward of carbon atoms.
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