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航空工业成都飞机工业(集团)有限责任公司,成都,610091
纸质出版:2021
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刘适,马飞,褚福舜. 基于 TRIZ 的飞机大型结构件加工适应性装夹设计[J]. 航空制造技术, 2021, 64(21): 90-95.
LIU Shi, MA Fei, CHU Fushun. Design of Adaptive Machining Fixture for Large Aircraft Structural Part Based on TRIZ. 航空制造技术, 2021, 64(21): 90-95.
刘适,马飞,褚福舜. 基于 TRIZ 的飞机大型结构件加工适应性装夹设计[J]. 航空制造技术, 2021, 64(21): 90-95. DOI: 10.16080/j.issn1671-833x.2021.21.090.
LIU Shi, MA Fei, CHU Fushun. Design of Adaptive Machining Fixture for Large Aircraft Structural Part Based on TRIZ. 航空制造技术, 2021, 64(21): 90-95. DOI: 10.16080/j.issn1671-833x.2021.21.090.
大型航空结构件具有结构复杂、壁厚小、材料去除率大的特点,很容易产生加工变形,对产品质量影响较大。由于技术封锁
性能较好的进口毛坯料较难获得且成本高昂。国产毛坯由于残余应力分布不均匀导致零件加工变形不可控,使问题更加突出。在分析加工变形机理及现行工艺方案的基础上,应用 TRIZ 创新理论的分析工具,找出技术冲突。借助矛盾矩阵和创新原理为解决问题提供了思路,提出了“飞机大型结构件适应性装夹”的解决方案。该方案在实际应用中有效避免了零件变形问题并提高了装夹效率,降低了生产成本,取得了显著成效。
Large aviation structural parts have the characteristics of complex structure
small wall thickness and large material removal rate
which are easy to produce machining deformation and have a great influence on product quality. Due to technical blockade
imported raw materials with better performance are difficult to obtain and costly. Because of the uneven distribution of residual stress
the machining deformation of domestic blank is uncontrollable
which makes the problem more prominent. On the basis of analyzing the machining deformation mechanism and the current process scheme
the technical conflicts are found by using the analysis tool of TRIZ innovation theory. Based on contradiction matrix and innovation principle
a solution of "adaptive clamping of aircraft large structural parts" is proposed. In practical application
this scheme can effectively avoid the deformation of parts and improve the clamping efficiency
reduce the production cost
achieve remarkable results.
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