1. 哈尔滨工业大学,哈尔滨,150001
2. 哈尔滨理工大学,哈尔滨,150080
纸质出版:2022
移动端阅览
丁烨,吴雪峰,管延超,王水旺,陈明君,杨立军. 激光复合去除加工技术研究综述[J]. 航空制造技术, 2022, 65(11): 30-47.
DING Ye,WU Xuefeng,GUAN Yanchao,WANG Shuiwang,CHEN Mingjun,YANG Lijun. Review of Hybrid Laser Removal Processing Technologies[J]. Aeronautical Manufacturing Technology, 2022, 65(11): 30-47.
丁烨,吴雪峰,管延超,王水旺,陈明君,杨立军. 激光复合去除加工技术研究综述[J]. 航空制造技术, 2022, 65(11): 30-47. DOI: 10.16080/j.issn1671-833x.2022.11.030.
DING Ye,WU Xuefeng,GUAN Yanchao,WANG Shuiwang,CHEN Mingjun,YANG Lijun. Review of Hybrid Laser Removal Processing Technologies[J]. Aeronautical Manufacturing Technology, 2022, 65(11): 30-47. DOI: 10.16080/j.issn1671-833x.2022.11.030.
激光具有加工宏观至微观尺度简单或复杂形状零件的能力,几乎可用于所有的工程材料,但是激光加工工艺还有一些不足,如加工的热应力、加工毛刺与热损伤。其他的制造工艺如切削加工、电火花加工与电解加工等,加工难加工材料时存在加工效率低、刀具磨损严重等缺点。研究人员一直在寻求解决上述问题的方法,复合加工就是一种解决策略。激光复合加工是在激光加工的基础上复合一种或几种加工工艺而形成的一种新工艺。或者在烧蚀去除材料的过程中通过复合能场提高去除率、改善表面完整性、降低热损伤等;或者激光作为辅助能场,帮助改善材料的可加工性能,从而提升表面质量、增加材料去除率、降低工具的磨损等。激光加热辅助切削、水导激光加工和激光复合探针纳制造是 3 种典型的激光复合去除加工工艺,从加工技术的原理、仿真与试验研究等方面进行了论述。提高的工艺效率、降低的加工成本与提升的加工零件质量证明了激光复合加工的巨大应用潜力。最后指出了 3 种激光复合加工工艺目前研究的不足与未来的发展方向。
Laser machining can be used for almost all engineering materials because of its ability to process simple or complex shaped parts at the macro to micro scale. However
there are still some shortcomings in the laser processing technology
such as thermal stress
processing burrs and thermal damage. Other manufacturing processes such as cutting
electrical discharge machining and electrochemical machining
have the disadvantages of low efficiency and severe tool wear when machining difficult-to-machine materials. Researchers have been looking for methods to solve these problems and hybrid processing is a solution strategy. Hybrid laser processing is a new process that combines one or several processing technologies based on laser processing. In the process of ablating the material
the composite energy field is used to enhance the removal rate
improve the surface integrity
and reduce the thermal damage. Another way is to use the laser as an auxiliary energy field to help improve the machinability of materials and improve the surface quality
increase material removal rate and reduce tool wear. Laser-assisted machining
water-jet guided laser machining and laser composite probe nanofabrication are three typical hybrid laser machining processes. The principles
simulation and experimental research of processing technology are discussed. The improved process efficiency
reduced machining costs and improved quality of machined parts demonstrate the great application potential of hybrid laser machining. Finally
the shortcomings of the current research and the future development direction of the hybrid laser processing technology are pointed out.
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