北京航空航天大学,北京,100191
纸质出版:2022
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刘镇阳,翟雨农,李东升,隋毅. 飞机复合材料壁板装配变形控制技术研究与应用进展[J]. 航空制造技术, 2022, 65(18): 46-54/78.
LIU Zhenyang, ZHAI Yunong, LI Dongsheng, SUI Yi. Research and Application Progress of Deformation Control Technology for Aircraft Composite Panel Assembly[J]. Aeronautical Manufacturing Technology, 2022, 65(18): 46-54/78.
刘镇阳,翟雨农,李东升,隋毅. 飞机复合材料壁板装配变形控制技术研究与应用进展[J]. 航空制造技术, 2022, 65(18): 46-54/78. DOI: 10.16080/j.issn1671-833x.2022.18.046.
LIU Zhenyang, ZHAI Yunong, LI Dongsheng, SUI Yi. Research and Application Progress of Deformation Control Technology for Aircraft Composite Panel Assembly[J]. Aeronautical Manufacturing Technology, 2022, 65(18): 46-54/78. DOI: 10.16080/j.issn1671-833x.2022.18.046.
复合材料由于性能优越,在新一代飞机上的用量逐步提升,提高复合材料结构的装配质量,降低装配应力和变形,变得愈发重要。复合材料构件在装配时有不同于传统金属结构的特点,如尺寸大、刚性弱、自重变形大、制造偏差大,且强迫装配时易发生损伤。因此为适应复合材料结构的装配需求,需要开发新的技术和方法。本文以空客A320 机翼翼盒模型为例,阐述了飞机复材结构典型装配过程,指出装配过程中存在大量依赖工程经验、间隙形状难以预测、工装调型能力弱等问题;针对上述问题,综述了国内外面向复材结构容差控制的装配仿真技术、飞机复合材料壁板装配变形在线调控技术和复材壁板装配变形对服役性能影响研究等解决方法;最后指出了国内在飞机复合材料壁板装配变形控制技术中的不足与差距,以及目前的发展趋势和未来的发展方向。
Due to its excellent property
the application amount of composite materials on the new generation airframe has gradually increased. As a result
it’s of vital importance to improve the quality of assembly process and reduce the stress during assembly process. However
composite components have different characteristics from traditional metal structures. They are large in scale
nonrigid
easy to deform due to its own weight
and with large manufacture deviation. Moreover
they are easy to be damaged when confronted forced assembly. In order to meet the requirements of composite structures during assembly process
new technologies and methods need to be developed. This research takes the Airbus A320 wing box model as an example
states the typical assembly process of composite aircraft structure
and points out some problems in the process
such as high dependence on engineering experience
difficulty in prediction of gaps
and weak ability of shape adjusting; to solve those questions
three kinds of new airframe assembly technology were developed
which are assembly simulation technologies for tolerance control of composite structures
online control technology for assembling deformation of aircraft composite panels and effect of assembling deformation of cladding panel on service performance. At last
the shortcomings and the prospects in assembly deformation control technology of aircraft composite panel are pointed out.
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