WANG Xiaochen, MAO Xing, ZHANG Jiamin, YANG Quan, XU Dong, XUE Renjie. Online Nondestructive Testing for Grain Size of Metal Materials Based on Laser Ultrasonic[J]. Aeronautical Manufacturing Technology, 2022, 65(20): 54-62.
WANG Xiaochen, MAO Xing, ZHANG Jiamin, YANG Quan, XU Dong, XUE Renjie. Online Nondestructive Testing for Grain Size of Metal Materials Based on Laser Ultrasonic[J]. Aeronautical Manufacturing Technology, 2022, 65(20): 54-62. DOI: 10.16080/j.issn1671-833x.2022.20.054.
金属材料的晶粒尺寸是材料力学性能表征的关键参数,实现晶粒尺寸在线检测对提高产品质量、智能工厂的改造升级、智能排产具有重要作用。首先介绍了基于热弹机制的激光超声在线无损检测试验平台;然后分析了基于频域能量衰减计算晶粒尺寸,基于频谱衰减计算晶粒尺寸及分布的建模方法;最后对生产现场可能出现的部分环境干扰进行了试验模拟。实现了基于激光超声方法的晶粒尺寸在线检测,检测精度可达到86% 以上。样品运动速度在20 mm/s 以内、面外抖动±7 mm 及偏转角度在0.8° 以内时,能够有效保证检测效果。
Abstract
The grain size of metal materials is an important parameter for the characterization of mechanical properties. Realizing the online detection of grain size plays an important role on improving product quality
upgrading intelligent factories
and intelligent scheduling. Firstly
the experimental platform of laser ultrasonic online nondestructive testing based on the thermoelastic mechanism was introduced in this paper. Then the modeling methods characterizing grain size based on frequency domain energy attenuation
and the grain size and distribution based on spectral attenuation
were analyzed. Finally
the experimental simulation of some environmental disturbance was carried out. The online detection of grain size based on laser ultrasonic technology is realized
and the detection accuracy can reach more than 86%. When the sample movement is within 20 mm/s
the out-of-plane jitter is ±7 mm and the deflection angle is within 0.8°