1. 中国航空制造技术研究院,北京,100024
2. 航空工业陕西飞机工业(集团)有限公司,汉中,723215
3. 北京化工大学,北京,100029
纸质出版:2023
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孙晋豪,杨毅,杜瑞,张学孟,李星辰,牛力. 飞机总装生产线节拍闭环控制模型设计与分析[J]. 航空制造技术, 2023, 66(8): 38-46.
SUN Jinhao, YANG Yi, DU Rui, ZHANG Xuemeng, LI Xingchen, NIU Li. Design and Analysis of Pulsation Closed-Loop Controlling Model of Aircraft Final Assembly Line[J]. Aeronautical Manufacturing Technology, 2023, 66(8): 38-46.
孙晋豪,杨毅,杜瑞,张学孟,李星辰,牛力. 飞机总装生产线节拍闭环控制模型设计与分析[J]. 航空制造技术, 2023, 66(8): 38-46. DOI: 10.16080/j.issn1671-833x.2023.08.038.
SUN Jinhao, YANG Yi, DU Rui, ZHANG Xuemeng, LI Xingchen, NIU Li. Design and Analysis of Pulsation Closed-Loop Controlling Model of Aircraft Final Assembly Line[J]. Aeronautical Manufacturing Technology, 2023, 66(8): 38-46. DOI: 10.16080/j.issn1671-833x.2023.08.038.
总装作为飞机制造的重要环节,如何提高其产能和稳定生产一直是研究热点。基于某类运输机产能分析,对总装生产过程的异常问题进行归一化分类,设计出了一种总装生产线节拍闭环控制模型,利用异常类别比率作为该类型产品总装生产节拍控制模型的输入参数,将负载率和产能作为输出。采用神经网络模型分析输入变量与输出变量之间的关系,构建出总装生产线健康状态评估模型。依据状态评估模型的产能输出,采用马尔可夫模型构建了总装线产能预测模型,进而评估总装线节拍生产计划执行情况,并反馈给节拍控制器实现节拍调整。最后,一个实践设计表明该闭环控制模型可以通过节拍控制实现产能控制。
As an important part of aircraft manufacturing
final assembly line
how to improve and stabilize production capacity has always been a research hotspot. Based on the production capacity analysis of a transport airplane
the alarm problems in the final assembly have been normalized
and a pulsation closed-loop control model of the aircraft final assembly line has been proposed. The alarm type ratios have been used as the input variables of the control model
and the load rate and production capacity have been taken as the output parameters. The neural method has been used to construct the health status evaluation by analyzing the relationship between input variables and output parameters. According to the production capacity output of the above state evaluation model
the production capacity prediction model has been constructed using the Markov chain
which successfully evaluates the implementation of the production plan of the pulsation final assembly line and gives feedback to the pulsation controller to achieve production pulsation adjustment. Finally
the pulsation closed-loop controlling model is proved to be very effective through a practical design.
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