Magnesium and aluminum alloys are widely used in the aerospace industries due to their lightweight and high strength characteristics. However
welding aluminum/magnesium dissimilar alloys is an extremely challenging task because of the significant differences in their physical and chemical properties
and the formation of brittle Al–Mg intermetallic compounds can seriously affect joint strength. This article discusses the current research status of welding aluminum/magnesium dissimilar alloys from the perspective of welding methods
including laser welding
TIG welding
friction stir welding
ultrasonic welding
magnetic pulse welding
and some other welding methods. Various efforts made by domestic and foreign researchers to improve the comprehensive mechanical properties of aluminum/magnesium dissimilar alloys welding joints are summarized
specifically including the use of solid-state welding
adding intermediate layers
optimizing welding process parameters
and composite welding to suppress the generation and growth of magnesiumaluminum intermetallic compounds. Finally
the research trends and prospects of aluminum/magnesium welding are summarized and discussed.