南京航空航天大学,南京,210016
纸质出版:2023
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王攀,郭嘉炜,周靖,郝小忠. 多频能量分散的CFRP 层合板微波固化温度场控制方法[J]. 航空制造技术, 2023, 66(17): 96-102.
WANG Pan, GUO Jiawei, ZHOU Jing, HAO Xiaozhong. Temperature Field Control Method for Microwave Curing of CFRP Laminates With Multi-Frequency Energy Dispersion[J]. Aeronautical Manufacturing Technology, 2023, 66(17): 96-102.
王攀,郭嘉炜,周靖,郝小忠. 多频能量分散的CFRP 层合板微波固化温度场控制方法[J]. 航空制造技术, 2023, 66(17): 96-102. DOI: 10.16080/j.issn1671-833x.2023.17.096.
WANG Pan, GUO Jiawei, ZHOU Jing, HAO Xiaozhong. Temperature Field Control Method for Microwave Curing of CFRP Laminates With Multi-Frequency Energy Dispersion[J]. Aeronautical Manufacturing Technology, 2023, 66(17): 96-102. DOI: 10.16080/j.issn1671-833x.2023.17.096.
碳纤维增强树脂基复合材料(Carbon fiber reinforced polymer,CFRP)轻质高强,已成为航空航天领域减重增效的优选材料。固化是制造兼具几何外形与承载性能的CFRP 构件的关键。与传统的传导加热固化/ 修补方法相比,微波加热固化/修补方法具有控温灵敏、周期短、能耗低等优势。然而微波会在腔体内谐振形成驻波,使得CFRP 层合板面内存在大量冷、热点,温度不均匀,构件易变形,严重时甚至发生局部烧蚀或固化不完全。本研究提出了多频能量分散的CFRP 层合板微波固化温度场控制方法,通过将加热所需能量分散到多种频率的微波以弱化单一频率驻波的影响,同时利用多种频率驻波间的叠加效应,提升CFRP 层合板微波固化过程中的温度均匀性。试验结果表明,在仅采用915 MHz 和2.45 GHz 两种频率微波进行加热的情况下,CFRP 层合板的最大温差相比单频微波加热降低了26%。
Carbon fiber reinforced polymer (CFRP) has become the preferred material for weight reduction and efficiency improvement in the aerospace field due to its light weight and high strength. Curing is the key to manufacture CFRP components with both geometry and load-bearing properties. Compared with the traditional conduction heating curing/repairing method
the microwave heating curing/repairing method has the advantages of sensitive temperature control
short period
and low energy consumption. However
microwave resonates to form standing waves in the cavity
which makes a large number of cold and hot spots exist in the CFRP laminated plates
and the temperature is not uniform. The components are easy to deform
and even partial ablation or incomplete curing occurs in serious cases. In this paper
a temperature field control method for microwave curing of CFRP laminates with multi-frequency energy dispersion was proposed. By dispersing the energy required for heating into microwaves of various frequencies
the influence of the standing wave of a single frequency was weakened. Meanwhile
the superposition effect between standing waves of various frequencies was utilized to improve the temperature uniformity of CFRP laminates during microwave curing. The experimental results show that the maximum temperature difference of CFRP laminates was reduced by 26% compared with single-frequency microwave heating when only 915 MHz and 2.45 GHz microwave heating were used.
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