HAN Xu, GENG Hongbin, WANG You, LI Yang, ZHANG Xiaodong. Research Progress on Corrosion of Zirconium Based Ceramic Thermal Barrier Coatings[J]. Aeronautical Manufacturing Technology, 2024, 67(4): 89-103.
HAN Xu, GENG Hongbin, WANG You, LI Yang, ZHANG Xiaodong. Research Progress on Corrosion of Zirconium Based Ceramic Thermal Barrier Coatings[J]. Aeronautical Manufacturing Technology, 2024, 67(4): 89-103. DOI: 10.16080/j.issn1671-833x.2024.04.089.
with the rapid development of aviation and marine industry
engine blades with the advantages of high temperature resistance
long life and corrosion resistance have become important parts of the development of a new generation of aero engines and turbine engines. Thermal barrier coating (TBCs) is a commonly used thermal protection technology to provide thermal insulation for the metal substrate of the engine blade part
protecting it from hot gases and corrosive media. But on the other hand
the higher operating temperature of the engine makes the blades and their surface TBCs suffer from serious environmental sediment corrosion
resulting in premature failure
and the corrosion types mainly include thermal corrosion
CMAS corrosion
molten salt corrosion
etc. Corrosion has become a problem that limits the operating temperature and service life of TBCs
and anti-corrosion protection is the focus of research in the field of TBCs. In this paper
the main characteristics of TBCs dominated by Yttria-stabilized zirconia (YSZ) are briefly described
and then the reaction mechanism of different corrosion of TBCs is briefly described
focusing on the influence relationship between coating microstructure design
gradient coating design
coating component modification and doping modification and coating corrosion
and the characteristics between TBCs modification method and coating corrosion are expounded. Several methods for future coating improvement and protection are proposed
and finally the application of TBCs in ultra-high temperature environment and the development direction of corrosion protection are prospected.