1. 内蒙古工业大学机械工程学院,呼和浩特,010051
2. 塔里木大学,阿拉尔,843300
3. 内蒙古工业大学内蒙古自治区机器人与智能装备技术重点实验室,呼和浩特,010051
纸质出版:2025
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陈庚,丁强强,苏哲,郭世杰,唐术锋. 数控车床主轴热误差完全自适应经验模态分解与小波阈值变换分离方法[J]. 航空制造技术, 2025, 68(6): 104-114.
CHEN Geng, DING Qiangqiang, SU Zhe, GUO Shijie, TANG Shufeng. Separation Method of Completely Adaptive Empirical Mode Decomposition and Wavelet Threshold Transform for Spindle Thermal Error of CNC Machine Tool[J]. Aeronautical Manufacturing Technology, 2025, 68(6): 104-114.
陈庚,丁强强,苏哲,郭世杰,唐术锋. 数控车床主轴热误差完全自适应经验模态分解与小波阈值变换分离方法[J]. 航空制造技术, 2025, 68(6): 104-114. DOI: 10.16080/j.issn1671-833x.2025.06.104.
CHEN Geng, DING Qiangqiang, SU Zhe, GUO Shijie, TANG Shufeng. Separation Method of Completely Adaptive Empirical Mode Decomposition and Wavelet Threshold Transform for Spindle Thermal Error of CNC Machine Tool[J]. Aeronautical Manufacturing Technology, 2025, 68(6): 104-114. DOI: 10.16080/j.issn1671-833x.2025.06.104.
数控车床主轴热误差是影响车床加工精度的主要因素之一。为提高热误差测量准确度,降低测量技术要求,提出一种基于完全自适应噪声集合经验模态分解(ICEEMDAN)和经验小波变换(EWT)的车床热误差信息分离方法。首先,使用ICEEMDAN算法对原始信号进行分解,将获得的低频模态分量重构后作为EWT算法的输入进行分解,使用离散系数评估EWT算法每次迭代的分解效果。其次,通过对一组仿真信号进行分解,验证该方法的准确性,与ICEEMDAN算法相比,ICEEMDAN–EWT算法的均方根误差(RMSE)降低了5.2%。最后,在CKA6 163A型车床上进行试验,使用五点法辨识热误差,将ICEEMDAN–EWT 分离算法与傅里叶变换(FFT)算法进行对比。结果表明,与FFT 算法相比,使用ICEEMDAN–EWT算法分离出的5项热变形信号与机床温度的Pearson相关性提高了3.8%,Spearman相关性提高了6.6%,准确度更高。
Thermal error of spindle of the CNC machine tool is one of the main factors affecting machining accuracy of the machine tool. In order to improve accuracy of the thermal error measurement and reduce the measurement technology requirements
a thermal error information separation method of machine tool based on the improved complete ensemble empirical mode decomposition with adaptive noise (ICEEMDAN) and empirical wavelet transform (EWT) is proposed. Firstly
the original signal is decomposed using the ICEEMDAN algorithm
the obtained low-frequency modal components are reconstructed and used as input of the EWT algorithm for decomposition
and the discrete coefficients are used to evaluate the decomposition effect of each iteration of the EWT algorithm. Secondly
accuracy of the ICEEMDAN–EWT algorithm was verified by decomposing a set of simulated signals
and root mean square error (RMSE) of the algorithm was reduced by 5.2% compared with the ICEEMDAN algorithm. Finally
experiments were conducted on a CKA6 163A machine tool to identify thermal errors using the five-point method
comparing the ICEEMDAN–EWT separation algorithm with the Fourier transform (FFT) algorithm. The experimental results show that compared with the FFT algorithm
the Pearson correlation of the five thermal deformation signals and machine tool temperature obtained by ICEEMDAN–EWT algorithm is improved by 3.8% and the Spearman correlation improved by 6.6%
indicating the proposed method is with higher accuracy.
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