1. 大连理工大学高性能精密制造全国重点实验室,大连,116024
2. 精密/ 特种加工及微制造技术教育部重点实验室(B 类),大连,116024
3. 陕西西安航天动力机械有限公司,西安,710025
4. 上海理工大学,上海,200093
纸质出版:2025
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于学鑫,李城昕,孟超鑫,高佳丽,马广义,吴东江,牛方勇. 整体高温辅助激光定向能量沉积Al2O3/ZrO2共晶陶瓷组织性能研究[J]. 航空制造技术, 2025, 68(8): 57-64,84.
YU Xuexin, LI Chengxin, MENG Chaoxin, GAO Jiali, MA Guangyi, WU Dongjiang, NIU Fangyong. Effect of Integral High-Temperature Assist on Microstructure and Mechanical Properties of Al2O3/ZrO2 Eutectic Ceramics Prepared by Laser Directed Energy Deposition[J]. Aeronautical Manufacturing Technology, 2025, 68(8): 57-64,84.
于学鑫,李城昕,孟超鑫,高佳丽,马广义,吴东江,牛方勇. 整体高温辅助激光定向能量沉积Al2O3/ZrO2共晶陶瓷组织性能研究[J]. 航空制造技术, 2025, 68(8): 57-64,84. DOI: 10.16080/j.issn1671-833x.2025.08.057.
YU Xuexin, LI Chengxin, MENG Chaoxin, GAO Jiali, MA Guangyi, WU Dongjiang, NIU Fangyong. Effect of Integral High-Temperature Assist on Microstructure and Mechanical Properties of Al2O3/ZrO2 Eutectic Ceramics Prepared by Laser Directed Energy Deposition[J]. Aeronautical Manufacturing Technology, 2025, 68(8): 57-64,84. DOI: 10.16080/j.issn1671-833x.2025.08.057.
Al
2
O
3
/ZrO
2
共晶陶瓷凭借优异的高温力学性能和组织稳定性成为航空发动机和燃气轮机热端构件的潜在应用材料。激光定向能量沉积技术能够克服传统制备方法在烧结变形等方面的限制,直接熔化粉末实现复杂陶瓷构件的一步成形制备。整体高温辅助的方法能够有效抑制样件成形过程中的开裂行为,但是高温辅助对于样件组织性能的影响尚不明确。因此本研究系统讨论了整体高温辅助激光定向能量沉积制备Al
2
O
3
/ZrO
2
共晶陶瓷的微观组织与力学性能随辅助温度变化的演变规律。研究结果表明,整体高温辅助对激光定向能量沉积制备的Al
2
O
3
/ZrO
2
共晶陶瓷微观组织与力学性能影响显著,在1273 K辅助温度下成形样件晶团尺寸相较常温下成形样件增大约32.16%,其平均断裂韧性为(4.9±0.3) MPa·m
1/2
,相比于常温下样件提升了17.2%,弯曲强度和压缩强度在辅助温度773 K下达到最高,分别为(324.27±18.23) MPa和(354.19±37.53) MPa。
Al
2
O
3
/ZrO
2
eutectic ceramics
with excellent high-temperature mechanical properties and structural stability
ave become potential materials for hot-end components in aero-engines and gas turbines. Laser directed energy deposition (LDED) technology overcomes the limitations of traditional fabrication methods
such as sintering deformation
by directly melting powders to enable the one-step fabrication of
complex ceramic components. The application of integral hightemperature assistance can effectively suppress cracking during the fabricating process. However
the effect of high-temperature assistance on the microstructure and properties of the fabricated components remains unclear. This work systematically investigates the evolution of the microstructure and mechanical properties of Al
2
O
3
/ZrO
2
eutectic ceramics fabricated by LDED with integral high-temperature assistance as a function of the assistance temperature. The results show that the integral hightemperature assistance significantly influences the microstructure and mechanical properties of Al
2
O
3
/ZrO
2
eutectic ceramics. At an assistance temperature of 1273 K
the grain size of the fabricated sample increases by approximately 32.16% compared to samples manufactured at room temperature. The average fracture toughness is (4.9±0.3) MPa·m
1/2
which represents a 17.2% improvement over room-temperature samples. The flexural strength and compressive strength reach their maximum at an assistance temperature of 773 K
with values of (324.27±18.23) MPa and (354.19±37.53) MPa
respectively.
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