1. 沈阳航空航天大学,沈阳,110136
2. 空军航空大学初训基地,锦州,121000
纸质出版:2025
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贾震,王诗琪,李运涛. 非圆截面/非对称板坯旋压技术研究现状及展望[J]. 航空制造技术, 2025, 68(10): 68-73.
JIA Zhen, WANG Shiqi, LI Yuntao. Research Status and Prospects of Spinning Technology for Non-Circular Section/Asymmetric Blanks[J]. Aeronautical Manufacturing Technology, 2025, 68(10): 68-73.
贾震,王诗琪,李运涛. 非圆截面/非对称板坯旋压技术研究现状及展望[J]. 航空制造技术, 2025, 68(10): 68-73. DOI: 10.16080/j.issn1671-833x.2025.10.068.
JIA Zhen, WANG Shiqi, LI Yuntao. Research Status and Prospects of Spinning Technology for Non-Circular Section/Asymmetric Blanks[J]. Aeronautical Manufacturing Technology, 2025, 68(10): 68-73. DOI: 10.16080/j.issn1671-833x.2025.10.068.
旋压技术凭借高精度加工特性、出色工艺柔性、易于实现自动化操作,以及显著的材料节约优势,在航空、航天、汽车等工业领域获得了广泛的应用。随着工业生产中对复杂形状零件工艺需求的持续增加,非圆截面、非轴对称回转体的旋压技术应运而生。为了契合成形目标形状的金属流动趋势,对传统圆形板坯进行了非圆截面加工、偏心装夹等预处理。此外,考虑到单板尺寸的限制,同时为了实现材料的有效节约,拼焊板坯旋压技术的研究也逐渐兴起。与传统圆形板坯旋压相比,非圆板坯旋压在一定程度上能够使旋压工艺更加稳定,不仅可以有效消除法兰,还能改善壁厚分布不均匀等问题,从而大幅提高了成形精度,实现更为理想的成形效果。偏置板坯旋压技术适用于产品对壁厚均匀性和形状精度要求相对不高的情况,偏置板坯旋压技术能够有效地节约材料,显著提升生产效率。基于上述情况,本文对上述两类预制板坯旋压技术的研究现状进行了系统综述,并对预制孔板坯的旋压技术发展前景进行了展望。
The spinning technology
with its advantages of high precision
good process flexibility
ease of automation
and material savings
has been widely applied in industrial fields such as aerospace
aviation
and automotive. As the demand for processes continues to expand
spinning technology for non-circular cross-sections and nonaxisymmetric rotational bodies has emerged. To adapt to the metal flow trends for forming target shapes
corresponding shapes such as non-circular cross-sections and eccentric clamping are used for pre-processing traditional circular blanks in spinning technology. Additionally
research on spinning technology for welded composite blanks
either for blank size or material-saving purposes
has also gained attention. Compared with traditional circular blanks
non-circular blank spinning can
to a certain extent
make the spinning process more stable. It can effectively eliminate flanges and reduce the uneven distribution of wall thickness
greatly improving the forming accuracy and achieving betterforming results. Offset blank spinning can be used when the product does not have high requirements for wall thickness uniformity and shape accuracy. It effectively saves materials and improves production efficiency. This paper reviews the current research status of two types of prefabricated blank spinning technologies and provides prospects for the spinning technology of prefabricated hole blanks.
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