1. 华东理工大学,上海,200237
2. 上海飞行器力学与控制研究院,上海,200092
3. 中国人民解放军空军工程大学,西安,710038
纸质出版:2025
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潘妃,王宁,朱贤皓,武秋宇,张显程,陆体文,周留成,潘鑫磊. 激光冲击、喷丸及其复合强化对TC4钛合金高周疲劳性能的影响[J]. 航空制造技术, 2025, 68(10): 107-115.
PAN Fei, WANG Ning, ZHU Xianhao, WU Qiuyu, ZHANG Xiancheng, LU Tiwen, ZHOU Liucheng, PAN Xinlei. Effects of Laser Shock Peening, Shot Peening and Their Composite Strengthening on High-Cycle Fatigue Properties of TC4 Titanium Alloy[J]. Aeronautical Manufacturing Technology, 2025, 68(10): 107-115.
潘妃,王宁,朱贤皓,武秋宇,张显程,陆体文,周留成,潘鑫磊. 激光冲击、喷丸及其复合强化对TC4钛合金高周疲劳性能的影响[J]. 航空制造技术, 2025, 68(10): 107-115. DOI: 10.16080/j.issn1671-833x.2025.10.107.
PAN Fei, WANG Ning, ZHU Xianhao, WU Qiuyu, ZHANG Xiancheng, LU Tiwen, ZHOU Liucheng, PAN Xinlei. Effects of Laser Shock Peening, Shot Peening and Their Composite Strengthening on High-Cycle Fatigue Properties of TC4 Titanium Alloy[J]. Aeronautical Manufacturing Technology, 2025, 68(10): 107-115. DOI: 10.16080/j.issn1671-833x.2025.10.107.
为提升Ti–6Al–4V(TC4)钛合金的疲劳性能,研究了激光冲击(LSP)、喷丸(SP)及其复合强化(LSP + SP)3种表面强化方法对TC4钛合金的高周疲劳性能的影响规律;采用X 射线衍射法分析3种强化工艺后试样表层的残余应力分布,采用显微硬度仪测定显微硬度,并在20 ℃拉伸高周疲劳加载条件下,基于升降法,分别进行疲劳极限的测试,建立了TC4钛合金疲劳寿命设计的Goodman曲线及公式和基于可靠度的P-Goodman曲线。与未强化的光滑试件相比,LSP、SP、LSP + SP试件的疲劳极限分别提升了18.2%、10.1%和26.6% ;结合临界距离理论,得到考虑残余应力与平均应力的影响的Goodman模型,与复合强化高周疲劳试验数据对比,误差不超过5%;基于概率分布函数,确定了不同强化工艺、不同可靠度下的P-Goodman曲线,在相同外加载荷条件下,复合强化工艺的试样更不容易发生疲劳破坏。
In order to improve the fatigue performance of Ti–6Al–4V (TC4) titanium alloy
the effects of three surface strengthening methods
namely laser shock (LSP)
shot peening (SP) and their composite strengthening (LSP+SP)
on the high-cycle fatigue performance of TC4 titanium alloy were investigated; The residual stress distribution of the surface layer of the specimen after the three strengthening processes was analyzed by X-ray diffraction method
and the microhardness was determined by microhardness tester. The fatigue limit of TC4 titanium alloy was tested by X-ray diffraction method
and the microhardness was determined by microhardness tester. Under the condition of high-cycle fatigue loading at 20 ℃
the fatigue limit was tested based on the up and down method
and the Goodman curves and formula for the fatigue life design of TC4 titanium alloy and the P-Goodman curves based on reliability were established. Compared with the unreinforced smooth specimens
the fatigue limits of LSP
SP
and LSP+SP specimens are enhanced by 18.2%
10.1%
and 26.6%
respectively. Combined with the critical distance theory
the Goodman model considering the effects of residual stress and average stress is obtained
and the error is no more than 5% when compared with the data of composite-reinforced high-cycle fatigue tests; Based on the probability distribution function
the P-Goodman curves under different degrees of reliability for different reinforcement processes are determined. The specimens with composite reinforcement process are less prone to fatigue damage under the same applied load conditions.
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