中国航发沈阳发动机研究所,沈阳,110015
纸质出版:2025
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李鹏飞,金彬,丰少宝,张涛涛,祖建国. 基于同心度优化的高压压气机转子装配工艺研究[J]. 航空制造技术, 2025, 68(11): 104-111.
LI Pengfei, JIN Bin, FENG Shaobao, ZHANG Taotao, ZU Jianguo. Research on Assembly Technology of High-Pressure Compressor Rotor Based on Concentricity Optimization[J]. Aeronautical Manufacturing Technology, 2025, 68(11): 104-111.
李鹏飞,金彬,丰少宝,张涛涛,祖建国. 基于同心度优化的高压压气机转子装配工艺研究[J]. 航空制造技术, 2025, 68(11): 104-111. DOI: 10.16080/j.issn1671-833x.2025.11.104.
LI Pengfei, JIN Bin, FENG Shaobao, ZHANG Taotao, ZU Jianguo. Research on Assembly Technology of High-Pressure Compressor Rotor Based on Concentricity Optimization[J]. Aeronautical Manufacturing Technology, 2025, 68(11): 104-111. DOI: 10.16080/j.issn1671-833x.2025.11.104.
为了提高航空发动机高压压气机转子装配后的同心度水平、同心度测量结果的稳定性,以及叠加装配过程预测结果的准确性,对压气机转子装配时无法对组件后止口端面垂直度优化、同心度测量结果重复性差等问题开展研究。通过建立核心机转子中间截面偏心量计算模型,分析得出压气机转子组件后止口垂直度偏差对核心机转子中间截面偏心量的影响是同心度偏差的3.4倍。通过建立压气机转子组件同心度测量过程基准修正模型,分析得出测量结果重复性差、预测结果准确性差的原因是转子高度与基准端面半径的比值较大导致修正后结果对前轴颈基准端面不同径向位置的拟合型面微小差异高度敏感,因此通过减小转子高度与基准端面半径的比值,将组件后端止口端面作为测量基准并改进叠加装配方向既可以改善转子同心度测量结果的稳定性,又可以在叠加优化过程中考虑后端止口端面垂直度的影响。验证结果表明,改进后装配工艺相比原装配工艺转子的同心度偏差减小了68%,同时测量结果重复性误差由32%降至13%。
In order to improve the concentricity level and stability of concentricity measurement results after the assembly of high pressure compressor rotors in aircraft engines
as well as the accuracy of predicting results during the assembly process
research has been conducted on issues such as the inability to optimize the perpendicularity of the rear end face of the components and poor repeatability of concentricity measurement results during the assembly of compressor rotors. By establishing the calculation model of the eccentricity of the middle section of the core machine rotor
found that the influence of the perpendicularity error of the back end face of the compressor rotor on the eccentricity of the middle section of the core machine rotor was 3.4 times that of the concentricity error. By establishing the datum correction model of the concentricity measurement process of the compressor rotor
it is analyzed that the reasons for the poor repeatability of the measurement results and the poor accuracy of prediction results are that the ratio of the rotor height to the radius of the reference end face is large
which makes the corrected results highly sensitive to the slight differences in the fitting surfaces of the reference end faces of the front shaft at different radial positions. Therefore
by reducing the ratio of the rotor height to the radius of the reference end face
taking the back end face as the measurement datum and improving the stack assembly direction
not only could the stability of the rotor concentricity measurement results be improved
but also the influence of the perpendicularity of the back end face could be considered in the stack optimization process. The verification results show that the concentricity error of the rotor is reduced by 68%
and the repeatability error of the measurement results decreases from 32% to 13%.
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