1. 天津大学机构理论与装备设计教育部重点实验室,天津,300354
2. 中煤天津设计工程有限责任公司,天津,300120
3. 北京卫星制造厂有限公司机电产品部,北京,100094
纸质出版:2025
移动端阅览
田雨,肖聚亮,刘思江,毛颖熙,王云鹏,刘海涛. 基于磁吸随动支撑夹具的薄壁件镜像铣削振动抑制技术[J]. 航空制造技术, 2025, 68(12): 94-105.
TIAN Yu, XIAO Juliang, LIU Sijiang, MAO Yingxi, WANG Yunpeng, LIU Haitao. Vibration Suppression Technology for Mirror Milling of Thin-Walled Parts Based on Magnetic Follow-up Support Fixture[J]. Aeronautical Manufacturing Technology, 2025, 68(12): 94-105.
田雨,肖聚亮,刘思江,毛颖熙,王云鹏,刘海涛. 基于磁吸随动支撑夹具的薄壁件镜像铣削振动抑制技术[J]. 航空制造技术, 2025, 68(12): 94-105. DOI: 10.16080/j.issn1671-833x.2025.12.094.
TIAN Yu, XIAO Juliang, LIU Sijiang, MAO Yingxi, WANG Yunpeng, LIU Haitao. Vibration Suppression Technology for Mirror Milling of Thin-Walled Parts Based on Magnetic Follow-up Support Fixture[J]. Aeronautical Manufacturing Technology, 2025, 68(12): 94-105. DOI: 10.16080/j.issn1671-833x.2025.12.094.
针对飞机蒙皮在减薄过程中的振动问题,提出基于磁吸随动支撑夹具的薄壁件镜像铣削振动抑制技术。首先,利用有限元分析软件对不同铣削条件下工件的频响函数与振动幅值进行对比分析,确定镜像铣削振动抑制技术的原理,并在此基础上设计一种新型磁吸随动支撑夹具;然后,为了更有效地保证夹具的应用,建立考虑夹具俯仰夹角的轴向磁力数学模型,重点探究滚珠未与工件接触时铣削点处的动态响应,并确定最优支撑气压;最后,制得夹具实物并开展不同加工参数下的飞机蒙皮铣削加工试验。结果表明,当夹具夹紧工件且同时施加0.1 MPa的支撑气压时,工件的振动幅值显著减少,验证了所提抑振技术的有效性。
Aiming at the vibration problem of aircraft skin during the thinning process
the vibration suppression technology for mirror milling of thin-walled parts based on magnetic follow-up support fixture is proposed. Firstly
the frequency response functions and vibration amplitudes of workpiece under different milling conditions are compared and analyzed by using finite element analysis software
principle of the mirror milling vibration suppression technology is determined. On this basis
a new type of magnetic follow-up support fixture is designed. The mathematical model of axial magnetic force considering pitching angle of the fixture is then established to ensure application of the fixture more effectively; dynamic response at the milling point when the balls are not in contact with workpiece is investigated specifically and the optimal support air pressure is determined. Finally
the fixture was manufactured and experiments of aircraft skin milling under different machining parameters were carried out. The experimental results show that when the fixture clamps workpiece with applied support air pressure of 0.1 MPa at the same time
the vibration amplitude of workpiece is significantly reduced
which proves effectiveness of the proposed vibration suppression technology.
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