北京石油化工学院,北京,102600
纸质出版:2025
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刘家豪,罗学科,刘建勇,李殿新,杨晓宇,张慧杰,李若冰,寇鹏远,王高博. 基于主方向摄动的电火花直线轴联动加工效率研究[J]. 航空制造技术, 2025, 68(14): 122-129.
LIU Jiahao, LUO Xueke, LIU Jianyong, LI Dianxin, YANG Xiaoyu, ZHANG Huijie, LI Ruobing, KOU Pengyuan, WANG Gaobo. Research on Efficiency of EDM Linear Axis Linkage Machining Based on Main Directional Ingestion[J]. Aeronautical Manufacturing Technology, 2025, 68(14): 122-129.
刘家豪,罗学科,刘建勇,李殿新,杨晓宇,张慧杰,李若冰,寇鹏远,王高博. 基于主方向摄动的电火花直线轴联动加工效率研究[J]. 航空制造技术, 2025, 68(14): 122-129. DOI: 10.16080/j.issn1671-833x.2025.14.122.
LIU Jiahao, LUO Xueke, LIU Jianyong, LI Dianxin, YANG Xiaoyu, ZHANG Huijie, LI Ruobing, KOU Pengyuan, WANG Gaobo. Research on Efficiency of EDM Linear Axis Linkage Machining Based on Main Directional Ingestion[J]. Aeronautical Manufacturing Technology, 2025, 68(14): 122-129. DOI: 10.16080/j.issn1671-833x.2025.14.122.
基于电火花联动加工算法的实现机理进行了建模与试验研究,探究了电火花直线轴多轴联动加工效率与单轴加工效率的差异性。根据多种联动需要和电火花加工自身工艺特点,设计开发了主方向摄动插补算法,与传统逐点比较法插补相比可提升联动加工效率。通过分析消耗的加减速时间以及连续运动时间,比较非放电和放电两种条件下单轴与联动插补的效率。结果表明,通过基于主方向摄动算法与插补轴逐级耦合的方式实现多轴联动是可行的;多轴联动与单轴运动相比有着较大幅度效率损失,非放电情况下,二轴联动的效率损失最大值约25.47%,三轴联动的效率损失最大值约46.30%,结果的波动受单轴连续进给比例影响。放电情况下,在本组试验中,将该直线插补算法与逐点比较法的材料去除速率进行对比,二轴联动提升约7.91%,三轴联动提升约11.92%。
This paper studies the efficiency differences between multi-axis and single-axis EDM using a spark link algorithm. A main direction ingestion interpolation algorithm was designed and developed
based on various linkage requirements and EDM process characteristics. Compared with the traditional point-by-point comparison method
this algorithm can improve linkage efficiency. By analyzing the consumed acceleration and deceleration time and continuous motion time
the efficiency of single-axis and linkage interpolation under non-discharge and discharge conditions was compared. The results show that multi-axis linkage has a significant efficiency loss compared to single-axis motion. Furthermore
the main direction ingestion interpolation algorithm can effectively reduce the efficiency loss caused by linkage. Under non-discharge conditions
the maximum value of efficiency loss for two-axis linkage is about 25.47%
and the maximum value of efficiency loss for three-axis linkage is about 46.30%
and the results fluctuate depending on the continuous feed ratio of single-axis motion. Under discharge conditions
in terms of material removal rate comparisons
the two-axis linkage improved by about 7.91%
and the three-axis linkage improved by about 11.92%.
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