郑州大学,郑州,450001
纸质出版:2025
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孙宝成, 刘兰荣, 马泳涛, 等. 前混合水射流单道次喷丸的特性研究[J]. 航空制造技术, 2025,68(17).
SUN Baocheng, LIU Lanrong, MA Yongtao, et al. Study on Single Pass Shot Peening Characteristics of Pre-Mixed Water Jet[J]. Aeronautical Manufacturing Technology, 2025, 68(17).
孙宝成, 刘兰荣, 马泳涛, 等. 前混合水射流单道次喷丸的特性研究[J]. 航空制造技术, 2025,68(17). DOI: 10.16080/j.issn1671-833x.2025.17.122.
SUN Baocheng, LIU Lanrong, MA Yongtao, et al. Study on Single Pass Shot Peening Characteristics of Pre-Mixed Water Jet[J]. Aeronautical Manufacturing Technology, 2025, 68(17). DOI: 10.16080/j.issn1671-833x.2025.17.122.
为了研究单道次喷丸的凹坑基础形貌和残余应力场与喷丸参数间的相关规律,总结了影响喷丸改性效果的主要因素及内在关联。试验采用课题组自主研发的前混合水射流喷丸装置,对18CrNiMo7–6渗碳钢进行台上试验。通过调节喷嘴移动速度和更换阻尼来改变试样表面喷丸覆盖率,以此验证覆盖率与单道次坑深、残余应力场之间的关系;通过对射流结构及试验数据的分析,研究喷丸参数对扩散宽度和扩散角的影响;通过改变喷丸参数,验证喷丸强度与残余应力场的关系。试验结果表明,覆盖率是影响单道次坑深的主要因素,在高覆盖率下由于丸粒的重复冲蚀作用造成材料去除,导致单道次坑深增长速率远大于低覆盖率;压力是影响射流扩散角的主要因素,12 MPa后射流扩散角达到稳定值3.3°,并通过回归分析建立了喷嘴入口压力与扩散角的关系式;残余应力场受喷丸强度影响较大,表面残余应力与最大残余应力值所在层深和残余应力总层深受丸粒直径影响较大,相较于大尺寸丸粒,小尺寸丸粒能够引入更大幅值的表面残余应力,最大残余应力值受丸粒速度影响较大。
In order to study the correlation law between the pit foundation morphology and residual stress field and the parameters of shot peening
the main factors affecting the effect of shot peening and their internal correlation were summarized. In the experiment
the pre-mixed water jet shot peening (WJSP) device independently developed by the research group was used to carry out a platform test on 18CrNiMo7–6 carburized steel. The shot peening coverage rate of the sample surface was changed by adjusting the nozzle moving speed and changing the damping
so as to verify the relationship between the coverage rate and the single-pass pit depth and the residual stress field. The effect of shot peening parameters on the diffusion width and angle is studied by analyzing the jet structure and experiment. The relationship of shot peening intensity and residual stress field was verified by changing the parameters of shot peening. The test results show that the coverage rate is the main factor affecting the single pass pit depth. At high coverage rate
material removal is caused by repeated erosion of pellets
resulting in the increase rate of single pass pit depth is much higher than that at low coverage rate. The pressure is the main factor affecting the jet diffusion angle
and the jet diffusion angle reaches its stable value of 3.3° after 12 MPa. The relationship between the nozzle inlet pressure and the diffusion angle is established by regression analysis. The residual stress field is greatly affected by the peening intensity
the depth of the layer where the surface residual stress and the maximum residual stress value are located
and the total residual stress layer is greatly affected by the pellet diameter. Compared with the large-size pellet
the small-size pellet can introduce a larger surface residual stress
and the maximum residual stress value is greatly affected by the pellet velocity.
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