1. 长春理工大学跨尺度微纳制造教育部重点实验室,长春,130022
2. 长春理工大学机电工程学院,长春,130022
纸质出版:2025
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许金凯, 黄筠瀚, 王佳琦, 等. 激光超声复合刻划C/SiC表面损伤特性研究[J]. 航空制造技术, 2025,68(19).
XU Jinkai, HUANG Junhan, WANG Jiaqi, et al. Research on Surface Damage Characteristics of C/SiC Composites Under Laser-Ultrasonic Hybrid Scratching[J]. Aeronautical Manufacturing Technology, 2025, 68(19).
许金凯, 黄筠瀚, 王佳琦, 等. 激光超声复合刻划C/SiC表面损伤特性研究[J]. 航空制造技术, 2025,68(19). DOI: 10.16080/j.issn1671-833x.2025.19.014.
XU Jinkai, HUANG Junhan, WANG Jiaqi, et al. Research on Surface Damage Characteristics of C/SiC Composites Under Laser-Ultrasonic Hybrid Scratching[J]. Aeronautical Manufacturing Technology, 2025, 68(19). DOI: 10.16080/j.issn1671-833x.2025.19.014.
碳纤维增强碳化硅基体复合材料(C/SiC)作为典型的陶瓷基复合材料(Ceramic matrix composite,CMC),具有高比强度、高比刚度、耐高温等优异性能,广泛应用于航空、航天、汽车等领域。为了探究不同能场作用下C/SiC 复合材料表面的损伤形式,本文分别对3个典型纤维方向进行了常规刻划(Conventional scratching,CS)、激光辅助刻划(Laser-assisted scratching,LAS)以及激光超声复合刻划(Laser-ultrasonic hybrid scratching,L-UHS),对比3种刻划方式下的刻划力、表面形貌等差异,分析激光超声复合能场对材料表面损伤影响。结果表明,相比于CS 与LAS,L-UHS可有效降低刻划力,提高材料可加工性。L-UHS在不同方向上呈现出不同的断裂方式转变:在平行方向,纤维弯曲断裂失效减少,材料主要失效形式为层间断裂;在倾斜方向和垂直方向,纤维失效形式由弯曲断裂向剪切断裂转变。本文为C/SiC复合材料的激光超声复合加工提供理论指导。
As a typical ceramic matrix composite (CMC)
carbon fiber-reinforced silicon carbide matrix composites (C/SiC) exhibit outstanding properties
including high specific strength
high specific stiffness
and high-temperature resistance
making them widely applicable in aviation
aerospace
automotive
and other advanced engineering fields. To investigate the surface damage forms of C/SiC composites under different energy fields
this study conducted conventional scratching (CS)
laser-assisted scratching (LAS)
and laser-ultrasonic hybrid scratching (L-UHS) on three typical fiber orientations. The scratching forces and surface morphologies under these three scratching methods were systematically compared to analyze the influence of laser-ultrasonic hybrid energy fields on surface damage of the material. The results show that
compared with CS and LAS
L-UHS can effectively reduce scratching forces and improve machinability. L-UHS demonstrates distinct fracture mode transitions across different fiber orientations: In the parallel orientation
fiber bending fracture is significantly reduced
and the primary failure mode is interlaminar fracture; In the inclined and perpendicular orientations
the fiber failure mode transitions from bending fracture to shear fracture. This study provides theoretical guidance for laser-ultrasonic hybrid machining of C/SiC composites.
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