ZHANG Zaiyun, LIU Yingang. Study on Microstructure and Mechanical Properties of Tungsten Carbide Reinforced Copper Matrix Composites Fabricated Via Laser Powder Bed Fusion Additive Manufacturing[J]. Aeronautical Manufacturing Technology, 2025, 68(20).
ZHANG Zaiyun, LIU Yingang. Study on Microstructure and Mechanical Properties of Tungsten Carbide Reinforced Copper Matrix Composites Fabricated Via Laser Powder Bed Fusion Additive Manufacturing[J]. Aeronautical Manufacturing Technology, 2025, 68(20). DOI: 10.16080/j.issn1671-833x.2025.20.082.
To address the issues of lack-of-fusion defects and performance degradation caused by the high laser reflectivity and thermal conductivity of pure copper during laser powder bed fusion (L-PBF) additive manufacturing
this study proposes constructing copper matrix composites by incorporating submicron tungsten carbide (WC) particles. The influence mechanisms of WC content (mass fraction of 1% and 3%) on microstructure and mechanical properties were systematically investigated. The results show that WC particles significantly enhanced the laser absorptivity of composite powders. The mas
s fraction of 3% WC-doped copper specimen achieved densification with elimination of lack-of-fusion defects
while the average grain size increased from 11.4 μm (pure copper) to 22.8 μm
accompanied by the formation of a preferred 110 orientation texture. Transmission electron microscopy (TEM) analysis revealed a 34 nm elemental transition zone at the interface between WC particle and Cu matrix
and the formation of a new phase (CuWO
4
). Tensile tests indicated that the mass fraction of 3% WC-doped copper specimen exhibited an ultimate tensile strength of (229±2) MPa and elongation of (41.6±1.6)%
representing 77.5% and 161.6% enhancements compared to pure copper (129±2) MPa
(15.9±0.6)%
respectively. Fracture surfaces displayed typical dimple characteristics. This study provides a theoretical basis for laser additive manufacturing of high-density