1. 山东理工大学机械工程学院,淄博,255000
2. 山东理工大学山东省高性能精密制造与复合加工技术重点实验室,淄博,255000
3. 南京航空航天大学江苏省精密与微细制造技术重点实验室,南京,210016
4. 安徽工业大学特殊服役环境的智能装备制造国际科技合作基地,马鞍山,243032
纸质出版:2025
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马文田, 唐睿, 刘梅, 等. 微磨料气射流加工中磨料与陶瓷相对力学性能对陶瓷表面形貌的影响研究[J]. 航空制造技术, 2025,(23/24).
MA Wentian, TANG Rui, LIU Mei, et al. Effect of Relative Mechanical Properties of Abrasives and Ceramics on Surface Morphology of Ceramics During Micro-Abrasive Air-Jet Machining[J]. Aeronautical Manufacturing Technology, 2025, (23/24).
马文田, 唐睿, 刘梅, 等. 微磨料气射流加工中磨料与陶瓷相对力学性能对陶瓷表面形貌的影响研究[J]. 航空制造技术, 2025,(23/24). DOI: 10.16080/j.issn1671-833x.2025.23/24.059.
MA Wentian, TANG Rui, LIU Mei, et al. Effect of Relative Mechanical Properties of Abrasives and Ceramics on Surface Morphology of Ceramics During Micro-Abrasive Air-Jet Machining[J]. Aeronautical Manufacturing Technology, 2025, (23/24). DOI: 10.16080/j.issn1671-833x.2025.23/24.059.
工程陶瓷材料的高硬脆特性给其高使役表面加工带来了严峻挑战,在微磨料气射流加工过程中,国内外研究人员一直致力于研究加工工艺参数对陶瓷材料表面形貌的影响,而磨料与材料之间不同力学性能对陶瓷表面形貌的影响还存在大量的知识空白。因此,本文通过使用Al
2
O
3
磨料对Si
3
N
4
、Al
2
O
3
和钇稳定氧化锆YSZ 3 种陶瓷材料进行微磨料气射流加工试验,探究不同冲蚀加工角度及磨料与工件之间不同力学性能对3 种硬脆材料的冲蚀深度、表面形貌及表面粗糙度的影响。结果表明,3 种陶瓷材料的冲蚀深度与弹性模量呈正相关,表面粗糙度与断裂韧性呈负相关,随着冲蚀加工角度的增加,表面粗糙度不断增大,表面质量不断降低。在4 种冲蚀角度下,3 种陶瓷材料表面均有微切削痕迹和撞击坑,但始终没有产生微裂纹与晶粒破碎。结果证实,磨料与工件之间的相对力学性能是影响陶瓷材料表面形貌的重要因素,在较低的弹性模量比和较高的断裂韧性比下,可以获得较高的表面质量。
The high hardness and brittleness of engineering ceramic materials pose severe challenges to their highduty surface processing. In the process of micro-abrasive air-jet processing
researchers at home and abroad have been dedicated to studying the influence of process parameters on the surface morphology of ceramic materials. However
there are still a lot of knowledge gaps in the influence of different mechanical properties between abrasives and materials on the surface morphology of ceramics. In this paper
micro-abrasive air-jet machining e
xperiments were carried out on Si
3
N
4
Al
2
O
3
and yttrium-stabilized zirconia YSZ ceramics by using Al
2
O
3
abrasives to investigate the effects of different erosion processing angles and different mechanical properties of abrasive and workpiece on the erosion depth
surface morphology and surface roughness of the three hard and brittle materials. The results show that the erosion depth of the three ceramic materials is positively correlated with their elastic modulus
and the surface roughness is negatively correlated with their fracture toughness. With the increase of the erosion processing angle
the surface roughness continues to increase and the surface quality continues to decrease. Under the four erosion angles
there are micro-cutting marks and impact craters on the surface of the three ceramic materials
but there are no micro-cracks and grain breakage. The results confirm that the relative mechanical properties between the abrasive and the workpiece are an important factor affecting the surface morphology of ceramic materials. Under the lower elastic modulus ratio and higher fracture toughness ratio
higher surface quality can be obtained.
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