Combining two conventional materials with distinct coefficients of thermal expansion at the microscale enables fabrication of metamaterials with negative
zero
or custom-designed thermal expansion coefficients
thereby mitigating harmful structural deformations and thermal mismatches in high-end industrial equipments. As a major branch of mechanical metamaterials research
these structures are evolving rapidly toward multifunctionality. Their chief advantage lies in high designability (tunability)
which permits on-demand property customization. Fundamental realization principles and control mechanisms of tunable thermal-expansion metamaterials are elucidated
followed by a systematic overview of advances in mechanical reinforcement
integration of unconventional properties
dynamic performance regulation
and controllable thermal-expansion superstructures. Current design methodologies
especially the pivotal role of topology optimization in innovative configuration development
are then examined. The selected aerospace applications highlight practical potential. Key research challenges are identified