1. 中国科学院宁波材料技术与工程研究所,宁波,315201
2. 中国科学院大学宁波材料工程学院,宁波,315201
3. 全省难加工材料激光极端制造重点实验室,宁波,315201
纸质出版:2026
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杨昆, 陈晓晓, 张文武, 等. RB-SiC多相结构飞秒激光差异化加工研究[J]. 航空制造技术, 2026,69(4).
YANG Kun, CHEN Xiaoxiao, ZHANG Wenwu, et al. Research on Selective Processing of RB-SiC Multi-phase Structure by Femtosecond Laser[J]. Aeronautical Manufacturing Technology, 2026, 69(4).
杨昆, 陈晓晓, 张文武, 等. RB-SiC多相结构飞秒激光差异化加工研究[J]. 航空制造技术, 2026,69(4). DOI: 10.16080/j.issn1671-833x.25010164.
YANG Kun, CHEN Xiaoxiao, ZHANG Wenwu, et al. Research on Selective Processing of RB-SiC Multi-phase Structure by Femtosecond Laser[J]. Aeronautical Manufacturing Technology, 2026, 69(4). DOI: 10.16080/j.issn1671-833x.25010164.
反应烧结碳化硅(RB-SiC)陶瓷因其优异的热物理性能和近净成形能力,在空间光学与精密制造等领域具有重要应用,但其硬度高、脆性大,且具有多相复合结构(多尺寸SiC 晶粒与游离Si),属于典型的难加工材料。针对RB-SiC 的特殊结构,本研究提出一种飞秒激光差异化加工方法,通过切换振镜– 物镜系统(光斑直径4 μm)与振镜–场镜系统(光斑直径28 μm),分别实现RB-SiC 的差异化微织构加工与高效平整化加工。试验结果表明,物镜系统在低能量密度条件下,可差异化去除游离Si 与亚微米SiC 颗粒,保留数十微米量级大尺寸SiC 骨架结构;场镜系统在高能量密度下,可实现表面粗糙度R
a
1.5 μm 的平整微槽加工,去除深度 270 μm;通过两种工艺方法的复合加工可形成功能性微结构化表面。结合双温模型仿真与多种表征手段,系统揭示了激光参数与材料多相结构的相互作用机制,阐明了差异化去除材料的物理本质,为多相复合材料的激光精密加工提供了新思路与关键技术支撑。
Reaction-bonded silicon carbide (RB-SiC) ceramics are critically important for applications in space optics and precision manufacturing due to their excellent thermophysical properties and near-net-shape capability. However
their high hardness
brittleness
and multi-phase composite structure (consisting of multi-sized SiC grains and free silicon) classify them as typical difficult-to-machine materials. To address the specific structure of RB-SiC
this study proposes a femtosecond laser selective processing strategy. By switching between a galvanometer-objective lens system (with a spot diameter of 4 μm) and a galvanometer-field lens system (with a spot diameter of 28 μm)
selective microtexturing and high-efficiency planarization of RB-SiC are achieved
respectively. Experimental results indicate that under low energy density
the objective lens system enables the selective removal of free Si and submicron SiC particles while preserving the large SiC skeleton structure on the scale of tens of micrometers. Conversely
under high energy density
the field lens system produces smooth microgrooves with a surface roughness Ra 1.5 μm and a removal depth 270 μm. The combination of these two processing methods facilitates the creation of functional micro-structured surfaces. By integrating dual-temperature model simulations with multiple characterization techniques
the interaction mechanism between laser parameters and the material's multi-phase structure was systematically elucidated
clarifying the physical principles underlying selective material removal. This work provides new insights and key technical support for the laser-based precision machining of multi-phase composite materials.
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