东南大学机械工程学院,南京,211189
纸质出版:2018
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陈更明,仇晓黎,幸研. 多平台三维钣金激光切割过程仿真系统研究与开发[J]. 航空制造技术, 2018, 61(16): 51-58.
CHEN Gengming, QIU Xiaoli, XING Yan. Research and Development of Multi-Platform 3D Sheet Metal Laser Cutting Process Simulation System. Aeronautical Manufacturing Technology, 2018, 61(16): 51-58.
陈更明,仇晓黎,幸研. 多平台三维钣金激光切割过程仿真系统研究与开发[J]. 航空制造技术, 2018, 61(16): 51-58. DOI: 10.16080/j.issn1671–833x.2018.16.051.
CHEN Gengming, QIU Xiaoli, XING Yan. Research and Development of Multi-Platform 3D Sheet Metal Laser Cutting Process Simulation System. Aeronautical Manufacturing Technology, 2018, 61(16): 51-58. DOI: 10.16080/j.issn1671–833x.2018.16.051.
针对三维钣金件激光切割对于虚拟仿真的需求以及目前激光切割过程仿真系统的不足,以龙门式五轴机床、立式六轴机器人和倒置式六轴机器人切割平台为样本,研究并开发多平台三维钣金激光切割过程仿真系统,包括虚拟加工场景三维可视化、基于刀位点数据的机床运动学计算和激光切割工艺体现及加工代码输出。配置节点顺序,实现虚拟加工场景搭建;基于Nurbs 曲面拟合非垂直侧壁切缝形貌,实现切割扫掠体对刀位点数据的映射;基于刀位点数据对激光头位姿矩阵进行求解,并建立D–H运动坐标系,实现机床运动学计算和机床运动仿真;建立切割工艺问题处理流程,实现切割工艺体现,包括切割工艺缺陷的体现、干涉碰撞的检测与处理、切割环间过渡轨迹的显示。最终输出对应平台可靠的加工代码。
For virtual simulation demand of three dimensional sheet metal pieces laser cutting and the shortcomings of the current laser cutting process simulation system
with gantry five-axis machine tools
vertical axis robot and upsidedown six-axis robot cutting platform as sample
multi-platform three-dimensional sheet metal laser cutting process simulation system
including virtual machining scene 3D visualization
machine kinematics calculation based on site data
laser cutting technology and processing code output is developed. Configuring node sequence to realize virtual machining scene construction
based on Nurbs surface fitting
this paper realizes the mapping of the cutter site data with the shape of nonvertical sidewall cutting. Based on the cutter point data
the laser head pose matrix is solved
and the D-H motion coordinate system is established to realize the kinematics calculation of the machine tool and the simulation of machine tool motion. The process of cutting process is established
and the cutting process is realized
including the embodiment of cutting process defect
the detection and processing of interference collision
and the display of the transition trajectory between the cutting ring. Finally
corresponding reliable platform processing code is output.
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