1. 清华大学深圳研究生院先进制造学部,深圳,518055
2. 清华大学机械工程系,北京,100084
纸质出版:2019
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范沛,冯平法,张建富,蔡万宠,马原. GMM旋转超声加工系统的部分耦合式非接触电能传输设计与补偿[J]. 航空制造技术, 2019, 62(5): 88-95.
FAN Pei, FENG Pingfa, ZHANG Jianfu, CAI Wanchong, MA Yuan. Design and Compensation of Partially Coupled Contactless Power Transmission in GMM Ultrasonic Processing System. Aeronautical Manufacturing Technology, 2019, 62(5): 88-95.
范沛,冯平法,张建富,蔡万宠,马原. GMM旋转超声加工系统的部分耦合式非接触电能传输设计与补偿[J]. 航空制造技术, 2019, 62(5): 88-95. DOI: 10.16080/j.issn1671–833x.2019.05.088.
FAN Pei, FENG Pingfa, ZHANG Jianfu, CAI Wanchong, MA Yuan. Design and Compensation of Partially Coupled Contactless Power Transmission in GMM Ultrasonic Processing System. Aeronautical Manufacturing Technology, 2019, 62(5): 88-95. DOI: 10.16080/j.issn1671–833x.2019.05.088.
非接触电能传输是旋转超声加工系统的重要组成部分。对于传统的完全耦合式非接触电能传输系统,完整的原边磁芯与自动换刀系统结构上的干涉影响了超声刀柄的自动换刀。建立了部分耦合式非接触电能传输模型,依据模型设计出电能传输的原、副边结构和线圈参数,并对其进行了电学仿真。为提升电能传输的效率,对部分耦合式 非接触电能传输的电学补偿进行了研究。针对一种使用超磁致伸缩材料(Giant Magnetostrictive Material,GMM)的旋转超声加工系统,结合其电学特性设计出电路补偿网络,试验验证了部分耦合式电能传输及其补偿的有效性。研究表明,由于结构问题造成原、副边线圈间的漏磁较多,部分耦合式的电能传输效率和系统输出振幅均稍小于全耦合式的电能传输方式,但是通过合理的电学补偿方式完全可以满足超声加工的要求。对于GMM 旋转超声加工系统,采用单边串联补偿方式能够在简化系统设计的同时,保证较高的电能传输能力。
Contactless power transmission system is an important part of rotary ultrasonic processing system. The widely used fully coupled power transmission system obstructs automatic tool changing because of the interference of the structure. To solve this problem
a partially coupled contactless power transmission system was developed. Firstly
a partially coupled contactless power transmission model was established
which facilitates the design of the primary and secondary coil and their coil parameters. The electrical compensation of partially coupled contactless power transmission was studied in order to improve the efficiency of power transmission. Circuit compensation topology was designed based on a rotary ultrasonic machining system using giant magnetostrictive material. The effectiveness of partially coupled power transmission and its compensation was verified by experiments. The research shows that there is more magnetic leakage between the primary and secondary core for partially coupled system
and its power transmission efficiency and the vibration amplitude are slightly lower than that of the fully coupled power transmission system. With proper electrical compensation
the partially coupled power transmission can fully meet the requirements of the ultrasonic machining. For the GMM rotary ultrasonic machining system
the single-sided series compensation method can simplify the design of the system and ensure high power transmission capacity.
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