南京航空航天大学机电学院,南京,210016
纸质出版:2019
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张臣,霍建强,侯磊,王生才. 基于回转基准面的椭圆振动辅助切削微织构过程仿真研究[J]. 航空制造技术, 2019, 62(13): 45-52.
ZHANG Chen, HUO Jianqiang, HOU Lei, WANG Shengcai. Investigation on Simulation of Elliptical Vibration-Assisted Cutting Micro-Texture Based on Rotary Surface. Aeronautical Manufacturing Technology, 2019, 62(13): 45-52.
张臣,霍建强,侯磊,王生才. 基于回转基准面的椭圆振动辅助切削微织构过程仿真研究[J]. 航空制造技术, 2019, 62(13): 45-52. DOI: 10.16080/j.issn1671–833x.2019.13.045.
ZHANG Chen, HUO Jianqiang, HOU Lei, WANG Shengcai. Investigation on Simulation of Elliptical Vibration-Assisted Cutting Micro-Texture Based on Rotary Surface. Aeronautical Manufacturing Technology, 2019, 62(13): 45-52. DOI: 10.16080/j.issn1671–833x.2019.13.045.
仿生研究表明,具有凹坑、沟槽等微结构的表面具有减阻、自清洁等优异性能,微结构表面在航空航天、船舶、光学等领域有广泛的应用,对于节省能源、减阻降噪、降低污染和提升产品性能等具有重要的意义。为了有效预测椭圆振动辅助切削加工微织构的效果,依据椭圆振动装置的共振频率和回转类基准面的转动速率,给出了一种椭圆振动辅助切削微织构的轨迹规划方法,通过对周期振动载荷进行傅里叶级数的转化,在刀具有限元模型上加载了椭圆振动载荷,建立了基于回转面的椭圆振动辅助切削微织构的有限元仿真模型。基于建立的有限元仿真模型,对不同振动参数下的椭圆振动辅助切削微织构加工过程中的瞬时Mises应力分布和切削力进行分析,验证了微织构加工轨迹的正确性,为进一步的微织构加工提供了参考。
Bionic studies have shown that micro-structures such as pits and trenches have excellent performances such as drag reduction and self-cleaning. The processing of micro-texture is of great significance for saving energy
reducing pollution and improving product life. In order to effectively predict the effect of elliptical vibration-assisted cutting micro-texture
this paper proposes a trajectory planning of elliptical vibration cutting micro-texture based on the characteristics of the resonant frequency of the elliptical vibration-assisted cutting mechanism and the rotation rate of the rotary reference surface. The loads of elliptical vibration are exerted on finite element tool model by transforming periodic vibration loads into the Fourier series. Thus
the finite element model of elliptical vibration-assisted cutting micro-texture is established. Based on the established finite element simulation model
the instantaneous Mises stress distribution and cutting force is analyzed by selecting different vibration parameters in micro-texture generation. The results of the finite element simulation verifies the correctness of elliptical vibration-assisted cutting micro-texture
and provides a reference for actual elliptical vibration-assisted cutting micro-texture.
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