1. 哈尔滨理工大学机械动力工程学院,哈尔滨,150080
2. 厦门金鹭特种合金有限公司,厦门,361009
纸质出版:2019
移动端阅览
岳彩旭,刘鑫,何耿煌,李凌祥. 钛合金薄壁件铣削过程有限元仿真分析[J]. 航空制造技术, 2019, 62(13): 60-66.
YUE Caixu, LIU Xin, HE Genghuang, LI Lingxiang. Finite Element Simulation Analysis of Thin-Walled Parts Milling Process of Titanium Alloy. Aeronautical Manufacturing Technology, 2019, 62(13): 60-66.
岳彩旭,刘鑫,何耿煌,李凌祥. 钛合金薄壁件铣削过程有限元仿真分析[J]. 航空制造技术, 2019, 62(13): 60-66. DOI: 10.16080/j.issn1671–833x.2019.13.060.
YUE Caixu, LIU Xin, HE Genghuang, LI Lingxiang. Finite Element Simulation Analysis of Thin-Walled Parts Milling Process of Titanium Alloy. Aeronautical Manufacturing Technology, 2019, 62(13): 60-66. DOI: 10.16080/j.issn1671–833x.2019.13.060.
钛合金薄壁件铣削过程中,刀具角度对铣削过程中的工件变形、铣削力、铣削振动等影响显著。为减轻刀具磨损延长刀具寿命,通过ABAQUS 软件建立钛合金Ti6Al4V 薄壁件铣削过程仿真模型,以铣削力和铣削温度为评价指标,采用单因素和正交法分析了刀具前角、后角及螺旋角对铣削力和铣削温度的影响规律,并对铣削力仿真结果 进行试验验证。仿真结果表明:前角增大,铣削力减小,铣削温度呈波动趋势变化;后角增大,铣削力减小,铣削温度先减小后增大;螺旋角增大,最大轴向力增大,最大切向力缓慢减小,最大径向力基本不变,铣削温度先减小后增大。通过正交试验和极差分析,明确不同因素对指标影响程度的主次顺序和因素的最优水平组合。
During the milling process of titanium alloy thin-walled parts
the cutter angle has a significant influence on the workpiece deformation
milling force and milling vibration. Extend the service life of cutting tools and reduce tool wear
milling process simulation model of Ti6Al4V titanium alloy thin-walled pieces is established by using ABAQUS software
with the milling force and milling temperature as evaluation index
using the single factor and orthogonal method to analyze the effects of cutting tool rake angle
relief angle and helix angle on the milling force and milling temperature
and the milling force experiment is carried out to verify the simulation results. The simulation results show that with the increase of the rake angle
the milling force decreases and the milling temperature fluctuates. With the increase of the relief angle
the milling force decreases
and the milling temperature decreases first and then increases. With the increase of helix angle
the maximum axial force increases
the maximum tangential force slowly decreases
the maximum radial force has no obvious variation
and milling temperature decreases first and then increases. Through orthogonal test and range analysis
the order of primary and secondary influence degree of different factors on indexes and the optimal level combination of factors are defined.
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