YANG Yiqing, WU Donghui, WANG Xi. Design of Damped Turning Cutter for Deep Hole Turning Based on Impact Damper. Aeronautical Manufacturing Technology, 2019, 62(17): 22-30.
YANG Yiqing, WU Donghui, WANG Xi. Design of Damped Turning Cutter for Deep Hole Turning Based on Impact Damper. Aeronautical Manufacturing Technology, 2019, 62(17): 22-30. DOI: 10.16080/j.issn1671–833x.2019.17.022.
Radial force can cause vibration or deformation of workpiece in internal turning process
especially for deep hole turning
which have a negative effect on machining accuracy and surface quality. In this paper
the impact damper theory is investigated and the damped turning cutter is designed. Firstly
the impact damper theory is investigated via modeling and simulation based on Euler–Bernoulli beam theory. Then
the clearance and restitution coefficient are optimized via simulated annealing algorithm with different cutting parameters. The negative real part of the main mode of the damped turning cutter is maximized
which can achieve the stability of cutting process. Finally
the damped turning tool is designed based on impact damper theory and th
e cutting test is carried out. When n=400r/min
f=0.1mm/r
a
p
=0.4 mm
the experimental results show that the vibration acceleration amplitude can be decreased from 46.5m/s
2
to 4.0m/s
2
and the roughness can be decreased from 4.62μm to 1.95μm.