1. 太原航空仪表有限公司,太原,030012
2. 重庆大学机械工程学院,重庆,400044
纸质出版:2019
移动端阅览
安寅平,胡昌浩,刘帅,邹莱,黄云. 机器人自适应砂带磨削空速管关键技术研究[J]. 航空制造技术, 2019, 62(20): 87-91.
AN Yinping, HU Changhao, LIU Shuai, ZOU Lai, HUANG Yun. Research on Key Technologies of Robot Adaptive Belt Grinding Pitot Tube. Aeronautical Manufacturing Technology, 2019, 62(20): 87-91.
安寅平,胡昌浩,刘帅,邹莱,黄云. 机器人自适应砂带磨削空速管关键技术研究[J]. 航空制造技术, 2019, 62(20): 87-91. DOI: 10.16080/j.issn1671–833x.2019.20.087.
AN Yinping, HU Changhao, LIU Shuai, ZOU Lai, HUANG Yun. Research on Key Technologies of Robot Adaptive Belt Grinding Pitot Tube. Aeronautical Manufacturing Technology, 2019, 62(20): 87-91. DOI: 10.16080/j.issn1671–833x.2019.20.087.
空速管材料2A12铝合金属于Al–Mg–Cu–Si 系锻铝合金。此合金耐蚀能力好,焊接性优良,冷加工性较好,主要是以铜为强化项的经加热预拉伸工艺铝合金。因主要合金元素含有Mg、Si,并形成Mg
2
Si,加工性能比较好,具有较高的抗拉、屈服强度和硬度。强化铜含量相对较高、硬度适中、导热性大,益于切削加工。同时易造成切削热变形,因此不易控制尺寸精度。采用机器人砂带磨削方式并结合自适应加工技术,对硬铝合金航空空速管进行磨削。通过蓝光对零件点位信息识别,并导入到Polyworks软件中基于标准化模型进行余量添加,根据腹板焊接空速管部件提取的点位信息,建立四阶齐次矩阵反求出机器人运动轨迹,保证磨削位姿和磨削参数;基于腹板焊接空速管部件添加的型面余量信息,自适应地对腹板焊接空速管部件的材料余量进行去除,保证砂带磨削后的空速管加工精度。
The pitot tubes’ material is 2A12 aluminum alloy
belongs to Al–Mg–Cu–Si–series wrought aluminum alloy. The alloy has good corrosion resistance
weld ability and cold working ability. It is mainly made of aluminum alloy with copper as the strengthening term. Because the main alloy elements contain Mg
Si
and form Mg2Si
they have better processing properties and higher tensile strength
yield strength and hardness. Strengthened copper content is relatively high
hardness is moderate
thermal conductivity is large
beneficial to cutting. At the same time
it is easy to cause hot deformation in cutting. Therefore
it is difficult to control the dimensional accuracy. In this paper
the robot belt grinding method and adaptive machining technology was used to grind the pitot tubes of aluminum alloy. The point position in formation of parts was identified by blue light and added into Polyworks software based on standardized model. According to the point position information extracted from the web welded airspeed tube parts
the fourth-order homogeneous matrix was established to inversely calculate the motion trajectory of the robot to ensure the grinding posture and grinding param eters. Finally
the adaptive processing method is adopted
according to the surface allowance information of the web welded pitot tube parts. Then
the material removal of web welded pitot tube parts is quantitatively carried out to ensure the processing accuracy.
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