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1. 北京航空航天大学,北京,100191
2. 北京航空航天大学宁波创新研究院,宁波,315800
3. 中航复合材料有限责任公司,北京,101300
4. 中国航发商用航空发动机有限责任公司,上海,200241
纸质出版:2022
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周何,李小兵,张婷,李小强,李东升,冯锦璋 . 航空发动机复合材料风扇叶片制造工艺应用进展[J]. 航空制造技术, 2022, 65(13): 84-91.
ZHOU He,LI Xiaobing,ZHANG Ting,LI Xiaoqiang,LI Dongsheng,FENG Jinzhang. Application Progress on Manufacturing Technology of Composite Fan Blades for Aero-Engine[J]. Aeronautical Manufacturing Technology, 2022, 65(13): 84-91.
周何,李小兵,张婷,李小强,李东升,冯锦璋 . 航空发动机复合材料风扇叶片制造工艺应用进展[J]. 航空制造技术, 2022, 65(13): 84-91. DOI: 10.16080/j.issn1671-833x.2022.13.084.
ZHOU He,LI Xiaobing,ZHANG Ting,LI Xiaoqiang,LI Dongsheng,FENG Jinzhang. Application Progress on Manufacturing Technology of Composite Fan Blades for Aero-Engine[J]. Aeronautical Manufacturing Technology, 2022, 65(13): 84-91. DOI: 10.16080/j.issn1671-833x.2022.13.084.
大涵道比商用涡扇发动机为了减轻重量和追求更高的涵道比,采用复合材料风扇叶片已成当今趋势。 介绍了复合材料风扇叶片的发展与应用情况,总结了叶片的材料应用、模具设计和主流制造工艺,包括预浸料手工铺放/热压罐固化成型工艺、预浸料自动铺丝/热压罐固化成型工艺、三维机织碳纤维增强树脂传递模塑(RTM)成型工艺。同时分别介绍了 Hexcel、 Snecma、罗 · 罗等国外公司复材叶片的模具材料选择和结构设计,并针对 3 种制造工艺的特点进行了对比和分析。 最后总结了制造复合材料风扇叶片的关键技术,并指出复合材料风扇叶片制造技术现已朝着材料形式混杂化、制造工艺自动化与自适应化、工装材料多样化的趋势发展。
In order to reduce the weight and pursue a higher culmination ratio of large culmination ratio commercial turbofan engines
the use of composite fan blades has become the trend today. The development and application of composite fan blade are introduced
and the material application
mold design and main manufacturing process of blade are summarized
including prepreg hand lay-up/autoclave process
automatic fiber placement process/autoclave process
3D-woven carbon fiber reinforced resin transfer molding (RTM). At the same time
the mold material selection and structural design of Hexcel
Snecma
Rolls-Royce and other foreign companies' composite fan blades are introduced respectively
and the characteristics of the three manufacturing processes are compared and analyzed. Finally
the key technologies for manufacturing composite fan blades are summarized
and it is pointed out that the manufacturing technology of composite fan blades is now developing towards the trend of mixed material forms
automation and selfadaption of manufacturing processes
diversification of tooling materials.
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