1. 航空工业江西洪都航空工业股份有限公司数控机加厂,南昌,330024
2. 南京航空航天大学机电学院,南京,210016
纸质出版:2019
移动端阅览
康晓军,向兵飞,李迎光,郝小忠,张云飞. 基于快速扫描的飞机大型蒙皮自适应加工技术[J]. 航空制造技术, 2019, 62(6): 85-90.
KANG Xiaojun, XIANG Bingfei, LI Yingguang, HAO Xiaozhong, ZHANG Yunfei. Adaptive Machining Technology of Large Aircraft Skin Based on Rapid Scanning. Aeronautical Manufacturing Technology, 2019, 62(6): 85-90.
康晓军,向兵飞,李迎光,郝小忠,张云飞. 基于快速扫描的飞机大型蒙皮自适应加工技术[J]. 航空制造技术, 2019, 62(6): 85-90. DOI: 10.16080/j.issn1671–833x.2019.06.085.
KANG Xiaojun, XIANG Bingfei, LI Yingguang, HAO Xiaozhong, ZHANG Yunfei. Adaptive Machining Technology of Large Aircraft Skin Based on Rapid Scanning. Aeronautical Manufacturing Technology, 2019, 62(6): 85-90. DOI: 10.16080/j.issn1671–833x.2019.06.085.
飞机蒙皮零件具有外形复杂、尺寸大、刚性小、加工难度大等特点,近年来出现的蒙皮镜像铣技术可以实现蒙皮零件的高精度绿色加工。由于蒙皮毛坯存在成形误差,且其刚度小,装夹力和毛坯自身的重力也会引起变形,导致其实际型面与设计型面会存在一定的偏差。针对以上问题,提出了基于快速扫描的飞机大型蒙皮自适应加工技术,即通过在机激光扫描快速获取蒙皮实际型面,然后基于特征映射移植加工程序,快速生成适用于实际型面的加工程序的技术,并已将该技术成功运用于实际生产。所提出的自适应加工技术解决了蒙皮镜像铣技术的关键难题,能够高效生成加工程序并满足蒙皮零件的厚度精度和外形精度要求,有效提升了蒙皮的生产效率,为国产大飞机量产奠定了技术基础。
Aircraft skin parts are characterized with complex shape
large size
weak rigidity
difficult to machine and so on. Recently
the skin mirror milling technology appeared as a high precision green machining technology. Due to the weak rigidity of the skin blank
the gravity of the blank and the clamping force will cause deformation
which will result in the deviation between the actual surface and the design surface of the blank. To solve the above problem
an adaptive machining technology of aircraft large skin based on rapid scanning was proposed. The actual surface of the skin blank could be obtained quickly by laser scanning on machine
and then the machining program was transplanted based on a feature mapping method. The transplanted machining program has been successfully applied to practical production. The proposed adaptive machining technology solves the key problem of the skin mirror milling technology
can generate the machining program efficiently and satisfy the requirements of the form accuracy and thickness accuracy of the skin parts
and improve the production efficiency of the skin effectively
which will bring significant advancement to the mass production of domestic large aircraft.
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